China best Miniature Worm Gear Speed Reducer for Compact Machinery automatic gearbox

Product Description

 
 

Product Description

Product Parameters

Parameters Unit Level Reduction Ratio Flange Size Specification
042 060 090 120 160 200
Rated Output Torque T2n N.m 1 3 14 20 75 120 340 950
4 12 31 85 215 364 1050
5 14 39 100 230 423 1140
6 12 25 85 230 358 950
7 12 25 80 160 358 850
8 10 25 85 140 320 780
10 9 15 50 110 210 630
2 12 14 31 85 215 423 588
16 12 31 85 215 364 588
20 14 39 100 230 423 1050
25 14 39 100 230 423 1200
28 12 31 85 215 364 1200
30 14 20 75 120 423 1200
35 14 39 100 230 423 1200
40 12 31 85 215 364 1200
50 14 39 100 230 423 1200
70 12 25 80 160 358 1100
80 12 25 80 160 358 780
100 9 15 50 110 210 520
3 120 14 31 85 215 423 1200
150 14 39 100 230 423 1200
200 14 39 100 230 423 1200
250 14 39 100 230 423 1200
280 12 31 85 215 364 1200
350 14 39 100 230 423 1200
400 12 31 85 215 364 1200
500 14 39 100 230 423 1200
700 12 25 80 160 358 1100
1000 9 15 50 110 210 520
Maximum Output Torque T2b N.m 1,2,3 3~1000 3 Times of Rated Output Torque
Rated Input Speed N1n rpm 1,2,3 3~1000 4000 4000 3000 3000 3000 2500
Maximum Input Speed N1b rpm 1,2,3 3~1000 8000 8000 6000 6000 5000 4000
Standard Backlash P2 arcmin 1 3~1000 ≤8 ≤8 ≤8 ≤8 ≤10 ≤10
arcmin 2 3~1000 ≤10 ≤10 ≤10 ≤10 ≤12 ≤12
arcmin 3 3~1000 ≤15 ≤15 ≤15 ≤15 ≤15 ≤15
Torsional Rigidity Nm/arcmin 1,2,3 3~1000 0.8 3.7 14 25 25 50
Allowable Radial Force F2rb2 N 1,2,3 3~1000 300 520 1550 2600 6700 12400
Allowable Axial Force F2ab2 N 1,2,3 3~1000 150 480 1500 2350 3350 6200
Moment of Inertia J1 kg.cm2 1 3~10 0.16 0.25 1.2 4.5 22 45
2 12~100 0.16 0.15 0.65 2 18 44
3 120~1000 0.1 0.12 0.55 1.5 16 22
Service Life hr 1,2,3 3~1000 20000
Efficiency η % 1 3~10 97%
2 12~100 94%
3 120~1000 91%
Noise Level dB 1,2,3 3~1000 ≤58 ≤60 ≤65 ≤68 ≤72 ≤75
Operating Temperature ºC 1,2,3 3~1000 -10~+90
Protection Class IP 1,2,3 3~1000 IP65
Weights kg 1 3~10 0.7 1.1 2.7 6.4 24.4 45
2 12~100 1.0 1.3 3.4 8.1 26 53
3 120~1000 1.9 2.6 5.5 10.8 31 61

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

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Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China best Miniature Worm Gear Speed Reducer for Compact Machinery   automatic gearbox	China best Miniature Worm Gear Speed Reducer for Compact Machinery   automatic gearbox
editor by CX 2024-01-10