Produktbeschreibung
Features:
1. Modular design realizes variable combination.
2. Housing is made of cast iron, which improve its rigidity and anti-vibration.
3. Sun and planet gears are processed by cementite and hardening, gears are processed by grinding, which improve the efficiency and lifetime of gear units.
| Product description | |
| Installation types | 1. horizontal vertical, 2. torque-arm. |
| Input types: | coaxial input, helical gear input, bevel-helical gear input |
| Output types: | internal involutes spline, hollow shaft with shrink disk, external involutes spline, CZPT shaft with flat key. |
| Speed reducing ratio: | 25-4000 |
| Transmission stage: | 2 stage /3 stage |
CZPT P series planetary gear box, compared with the like common gear physical box, features stable transmission, high loading capacity, small size and high drive ratio. Additionally, it has long service life which reaches 1000Y, small size, and beautiful appearance.
Characteristic advantage
1.Compact structure.
2.CZPT shaft or hollow shaft with shrink disc.
3.Progressive spline or flange shaft design.
4.High vibration resistance.
Specification parameter
Product type : parallel-axes and intersecting-axes planetary gear box.
Torque output : max torque output: 2.2 ~2,600 kNm.
Industrial Application
Power Plant Equipment
Metallurgical Industry
Metal Forming Machinery
Petrochemical Industry
Mining Machine
Hoisting Machinery
Construction Industry
Environmental Protection Industry
Cable Industry
Food Machinery
Certificates
Passed ” ISO 9001 International Quality System Certificate”,”Europe CE Certificate”, ” Swiss SGS Certificate”,”High-tech enterprise certificate of ZheJiang city”,”Excellent performance management enterprise of ZheJiang city”,etc.
Häufig gestellte Fragen
1. Q: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
2. Q: Are you a factory or trading company?
A. We are manufacturer in ZheJiang China.
3. Q: What’s your MOQ?
A: One piece.
4. Q: What’s your production time?
A: 7-15 working days after receiving payment.
5. Q: What’s your payment terms?
A: T/T, 30% payment in advance, 70% balance payment should be paid before shipping.
6. Q: What’s your package?
A: In wooden box packaging.
ZheJiang CZPT Gear Reducer Co.,Ltd., former a joint venture invested by is a ZheJiang CZPT GROUP and Well Company of America.We are professional manufacturer of the gear reducers and specialize in the gear reducers area in China for 20 years. CZPT has excellent R&D team,top-ranking production and test equipment.So we have the strong power in the developing and manufacturing the standards type as well as the customized type gear reducer for our customers.
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| Anwendung: | Maschinen |
|---|---|
| Funktion: | Speed Changing, Speed Reduction |
| Layout: | Koaxial |
| Härte: | Gehärtete Zahnoberfläche |
| Installation: | Horizontal Type |
| Schritt: | Three-Step |
| Anpassung: |
Verfügbar
| Kundenspezifische Anfrage |
|---|
Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes
The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:
- Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
- Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
- Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
- Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
- Backlash: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
- Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
- Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
- Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.
In summary, the design and profile of gear teeth play a crucial role in determining the efficiency of planetary gearboxes. Optimal tooth profiles, shapes, pressure angles, thicknesses, widths, surface finishes, and material selections all contribute to reducing friction, wear, and energy losses, resulting in improved overall efficiency.
Advantages of Backlash Reduction Mechanisms in Planetary Gearboxes
Backlash reduction mechanisms in planetary gearboxes offer several advantages that contribute to improved performance and precision:
Improved Positioning Accuracy: Backlash, or the play between gear teeth, can lead to positioning errors in applications where precise movement is crucial. Reduction mechanisms help minimize or eliminate this play, resulting in more accurate positioning.
Better Reversal Characteristics: Backlash can cause a delay in reversing the direction of motion. With reduction mechanisms, the reversal is smoother and more immediate, making them suitable for applications requiring quick changes in direction.
Enhanced Efficiency: Backlash can lead to energy losses and reduced efficiency due to the impacts between gear teeth. Reduction mechanisms minimize these impacts, improving overall power transmission efficiency.
Reduced Noise and Vibration: Backlash can contribute to noise and vibration in gearboxes, affecting both the equipment and the surrounding environment. By reducing backlash, the noise and vibration levels are significantly decreased.
Better Wear Protection: Backlash can accelerate wear on gear teeth, leading to premature gearbox failure. Reduction mechanisms help distribute the load more evenly across the teeth, extending the lifespan of the gearbox.
Enhanced System Stability: In applications where stability is crucial, such as robotics and automation, backlash reduction mechanisms contribute to smoother operation and reduced oscillations.
Compatibility with Precision Applications: Industries such as aerospace, medical equipment, and optics require high precision. Backlash reduction mechanisms make planetary gearboxes suitable for these applications by ensuring accurate and reliable motion.
Increased Control and Performance: In applications where control is critical, such as CNC machines and robotics, reduction mechanisms provide better control over the motion and enable finer adjustments.
Minimized Error Accumulation: In systems with multiple gear stages, backlash can accumulate, leading to larger positioning errors. Reduction mechanisms help minimize this error accumulation, maintaining accuracy throughout the system.
Overall, incorporating backlash reduction mechanisms in planetary gearboxes leads to improved accuracy, efficiency, reliability, and performance, making them essential components in precision-driven industries.
Beispiele für Anwendungen mit hohem Drehmoment und kompakter Bauweise für Planetengetriebe
Planetengetriebe eignen sich hervorragend für Anwendungen, bei denen ein hohes Drehmoment und eine kompakte Bauweise unerlässlich sind. Hier einige Anwendungsfälle, in denen diese Eigenschaften entscheidend sind:
- Automobilgetriebe: In modernen Fahrzeugen werden Planetengetriebe in Automatikgetrieben eingesetzt, um die Motorleistung effizient auf die Räder zu übertragen. Dank ihrer kompakten Bauweise lassen sich Planetengetriebe in den begrenzten Bauraum des Getriebegehäuses integrieren.
- Robotik: Planetengetriebe werden in Roboterarmen und -gelenken eingesetzt, wo Kompaktheit unerlässlich ist, um die Gesamtgröße des Roboters beizubehalten und gleichzeitig das notwendige Drehmoment für präzise und kontrollierte Bewegungen bereitzustellen.
- Fördersysteme: Förderbänder in Branchen wie Materialtransport und Fertigung benötigen oft ein hohes Drehmoment, um schwere Lasten zu bewegen. Dank ihrer kompakten Bauweise lassen sich Planetengetriebe in die Rahmenkonstruktion des Fördersystems integrieren.
- Windkraftanlagen: Windkraftanlagen benötigen ein hohes Drehmoment, um die geringen Windgeschwindigkeiten in ausreichend Rotationskraft für die Stromerzeugung umzuwandeln. Die kompakte Bauweise von Planetengetrieben trägt zur optimalen Raumnutzung in der Gondel der Turbine bei.
- Baumaschinen: Schwere Baumaschinen wie Bagger und Lader sind auf Planetengetriebe angewiesen, um das für Grab- und Hebevorgänge notwendige Drehmoment bereitzustellen, ohne das Gewicht der Maschinen übermäßig zu erhöhen.
- Schiffsantrieb: Planetengetriebe spielen eine entscheidende Rolle in Schiffsantriebssystemen, indem sie hohe Drehmomente effizient vom Motor auf die Propellerwelle übertragen. Die kompakte Bauweise ist besonders wichtig im begrenzten Platz des Schiffsmaschinenraums.
Diese Beispiele verdeutlichen die Bedeutung von Planetengetrieben in Anwendungen, bei denen sowohl ein hohes Drehmoment als auch eine kompakte Bauweise entscheidend sind. Ihre Fähigkeit, eine effiziente Drehmomentumwandlung auf kleinstem Raum zu ermöglichen, macht sie für eine Vielzahl von Branchen und Maschinen bestens geeignet.
editor by CX 2024-03-26
