Produktbeschreibung
Produktbeschreibung
Z Series Helical Gear Reducer
Z (ZDY, ZLY, ZSY, and ZFY) series hard tooth surface cylindrical gear reducer
D (DBY and DCY) series hard tooth surface cone gear reducer
ZDY/ZLY/ZSY/ ZFY series electric motor gear reducer 1:20 1:25 1:30 ratio reduction gearbox
Chinese speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light industry,environmental protection, paper making, printing, lifting transport, food industry and so on.
Main Series Product: R series helical gear reducer, K series spiral bevel gear reducer, NGW, P series planetary reducer, H B series gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gear reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloid reducer, etc. Meanwhile, map sample processing business can be undertaken.
Feature:
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Applicable to the metallurgical,power generation,water treatment,construction,chemical,paper,
textiles,medicine,food and other industries.
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The transmission efficiency of single-stage can reach up to 98%, two-stage can reach 96%, three-stage can reach 94%.
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The gear processed by Carburizing & Grinding with high precision.
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High precision gear, steady transmission, large load capacity
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Long service life.
- One Two Three Stage Speed Reducer
Produktparameter
|
Anwendbare Branchen |
Manufacturing Plant, Food & Beverage Factory, Farms, Retail, Construction works , Energy & Mining, Advertising Company |
|
Gearing Arrangement |
Helical |
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Output Torque |
4~17000 |
|
Input Speed |
750~3500rpm |
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Output Speed |
0.06~310 |
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Place of Origin |
China |
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Brand Name |
HUAKE |
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Produktname |
Gearbox |
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Application |
Machine Tool |
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Farbe |
Blue |
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Verhältnis |
5-100 |
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Mounting Position |
Horizontal (foot Mounted) |
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Material |
Steel |
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Zertifikat |
ISO9001 |
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Garantie |
1 Year |
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Heat treatment |
Quenching |
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Keyword |
Gearbox |
Spezifikation
| Driven machines | |||
| Waste water treatment | Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps | Dredgers | Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears |
| Chemical industry | Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges | Metal working mills | plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills |
| Metal working mills | Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives | Conveyors | Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears |
| Frequency converters | Reciprocating compressors | ||
| Cranes | Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes | Cooling towers | Cooling tower fans, blowers axial and radial |
| Cane sugar production | Cane knives, cane mills | Beet sugar production | Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter |
| Paper machines | Pulper drives | Cableways | Material ropeways, continuous ropeway |
| Cement industry | Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers | ||
Detailed Photos
Unternehmensprofil
| Anwendung: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Power Transmission |
|---|---|
| Funktion: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Zykloid |
| Typ: | Planetary Gear Box |
| Customized Support: | OEM, ODM |
| Applicable Industries: | Hotels, Garment Shops, Building Material Shops, Ma |
| Proben: |
US$ 100/Piece
1 Stück (Mindestbestellmenge) | |
|---|
Herausforderungen bei der Realisierung hoher Übersetzungsverhältnisse und kompakter Bauweise in Planetengetrieben
Die Konstruktion von Planetengetrieben mit hohen Übersetzungsverhältnissen bei gleichzeitig kompakter Bauform stellt aufgrund der komplexen Anordnung der Zahnräder und der Notwendigkeit, verschiedene Faktoren auszugleichen, mehrere Herausforderungen dar:
Platzbeschränkungen: Eine Erhöhung der Getriebeübersetzung erfordert in der Regel den Einbau weiterer Planetengetriebestufen, was zusätzliche Zahnräder und Bauteile zur Folge hat. Begrenzter Bauraum kann es jedoch schwierig machen, diese zusätzlichen Komponenten unterzubringen, ohne die Kompaktheit des Getriebes zu beeinträchtigen.
Effizienz: Mit zunehmender Anzahl an Planetenstufen zur Erzielung höherer Übersetzungsverhältnisse kann es zu Einbußen beim Wirkungsgrad kommen. Zusätzliche Zahnradeingriffe und Reibungsverluste können den Gesamtwirkungsgrad verringern und die Getriebeleistung beeinträchtigen.
Lastverteilung: Bei der Konstruktion von Planetengetrieben mit hohem Übersetzungsverhältnis ist die Lastverteilung über mehrere Stufen hinweg entscheidend. Eine optimale Lastverteilung gewährleistet, dass jede Stufe die Last proportional trägt, wodurch vorzeitiger Verschleiß verhindert und ein zuverlässiger Betrieb sichergestellt wird.
Lageranordnung: Die Unterbringung mehrerer Planetengetriebestufen erfordert eine effektive Lageranordnung zur Unterstützung der rotierenden Komponenten. Eine ungeeignete Lagerauswahl oder -anordnung kann zu erhöhter Reibung, verringertem Wirkungsgrad und potenziellen Ausfällen führen.
Fertigungstoleranzen: Um hohe Übersetzungsverhältnisse zu erzielen, sind enge Fertigungstoleranzen erforderlich, um präzise Zahnprofile und exakten Zahneingriff zu gewährleisten. Abweichungen können zu Geräuschen, Vibrationen und Leistungseinbußen führen.
Schmierung: Eine ausreichende Schmierung ist entscheidend für einen reibungslosen Betrieb und die Reduzierung der Reibung bei steigenden Übersetzungsverhältnissen. Die korrekte Schmierstoffverteilung über mehrere Stufen hinweg kann jedoch eine Herausforderung darstellen und die Effizienz und Lebensdauer beeinträchtigen.
Lärm und Vibrationen: Die Komplexität von Planetengetrieben mit hohem Übersetzungsverhältnis kann aufgrund der höheren Anzahl an Zahnradinteraktionen zu erhöhten Geräusch- und Vibrationspegeln führen. Die Kontrolle von Geräuschen und Vibrationen ist daher unerlässlich, um eine akzeptable Leistung und einen hohen Bedienkomfort zu gewährleisten.
Um diese Herausforderungen zu meistern, setzen Ingenieure fortschrittliche Konstruktionstechniken, hochpräzise Fertigungsprozesse, Spezialwerkstoffe, innovative Lageranordnungen und optimierte Schmierstrategien ein. Die richtige Balance zwischen hohen Übersetzungsverhältnissen und kompakter Bauweise zu erreichen, erfordert die sorgfältige Berücksichtigung dieser Faktoren, um die Zuverlässigkeit, Effizienz und Leistungsfähigkeit des Getriebes zu gewährleisten.
Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment
Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:
High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.
Kompaktes Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.
Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.
Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.
Effiziente Stromverteilung: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.
Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.
Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.
Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics
Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:
1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.
2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.
3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.
4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.
5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.
6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.
7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.
8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.
9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.
10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.
Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.
editor by CX 2023-10-17
