Produktbeschreibung
Planetary winch gearboxes of the HFW series are composed of 18 finely spaced frame sizes. The compact design allows the gearbox to be integrated into the winch drum. The failsafe brake can be integrated inside the gearbox or mounted externally, with common lubrication for the gears. Electrically driven versions are available with both in-line and right-angle configurations. Torque ratings are organized by FEM class, in accordance with minimum approved class safety factors for gears.
Features:
Compact structure and space-saving design
Robust main bearing system
High torque capacity
High load capacity
Integrated static multiple disk parking brake
Optional Disconnect device for towing
Optional Quick disconnection device
Simple mounting
Easy oil change
Low-noise running operation
Class approval program
ATEX conformity on demand
Torque ratings are organized by FEM class
The failsafe brake can be integrated inside the gearbox or mounted externally, with common lubrication for the gears
Specifications:
| Modell | HFT007W | ||||||
| Max. output torque: | 4500 N.m | ||||||
| Eingangsgeschwindigkeit |
up to 4,000 rpm |
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| Ratio: |
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| Brake options |
Hydraulically released parking brake on request |
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| Dynamic Loading: | 194KN | ||||||
| Static Loading: | 325KN | ||||||
| Applicable motors: | Cartridge axial piston hydraulic motors Flanged axial piston hydraulic motors Hydraulic orbit motors Electrical motors
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| Anwendung: | Marine: Ship crane, mobile harbour crane, heavy duty crane, shipyard cranes, handling equipment Construction machine: Cable excavator, drilling rig, crane |
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In conclusion, ELITE Hydraulic offers quality, value, and professional power transmission solutions that cater to a wide variety of industries. With their expertise, experience, and commitment to customer satisfaction, you can be sure that you’re in safe hands when working with them. Whether you need travel gearbox, electrical drive, travel drive,slew gearbox,winche gearbox,cutter gearbox,truck mixer gearbox,twin shaft mixer or other hydraulic transmission solutions, you can trust ELITE Hydraulic to provide you with the best possible solutions. Contact them today to learn more about their power transmission products and services.
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| Anwendung: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Funktion: | Change Drive Torque, Speed Changing, Speed Reduction |
| Härte: | Gehärtete Zahnoberfläche |
| Schritt: | Three-Step |
| Typ: | Planetary Gear Box |
| Warranty: | 18 Months |
| Anpassung: |
Verfügbar
| Kundenspezifische Anfrage |
|---|
Herausforderungen bei der Realisierung hoher Übersetzungsverhältnisse und kompakter Bauweise in Planetengetrieben
Die Konstruktion von Planetengetrieben mit hohen Übersetzungsverhältnissen bei gleichzeitiger Beibehaltung der Kompaktheit stellt mehrere Herausforderungen dar:
- Platzbeschränkungen: Mit steigendem Übersetzungsverhältnis erhöht sich auch die Anzahl der benötigten Getriebestufen. Dies kann zu größeren Getriebeabmessungen führen, deren Einbau in Anwendungen mit begrenztem Platzangebot problematisch sein kann.
- Lagerbelastungen: Höhere Übersetzungsverhältnisse führen aufgrund der veränderten Kraftverteilung häufig zu höheren Belastungen der Lager und anderer Bauteile. Dies kann die Haltbarkeit und Lebensdauer des Getriebes beeinträchtigen.
- Effizienz: Jede Getriebestufe verursacht Verluste durch Reibung und andere Faktoren. Bei mehreren Stufen kann der Gesamtwirkungsgrad des Getriebes sinken, was sich negativ auf dessen Energieeffizienz auswirkt.
- Komplexität: Um hohe Übersetzungsverhältnisse zu erreichen, können komplexe Getriebeanordnungen und zusätzliche Bauteile erforderlich sein, was zu einer erhöhten Komplexität und höheren Kosten in der Fertigung führen kann.
- Thermische Effekte: Höhere Übersetzungsverhältnisse können aufgrund erhöhter Reibung und Belastung zu einer stärkeren Wärmeentwicklung führen. Die Kontrolle der thermischen Effekte ist daher entscheidend, um Überhitzung und Bauteilausfälle zu vermeiden.
Um diese Herausforderungen zu meistern, setzen Getriebekonstrukteure auf fortschrittliche Werkstoffe, präzise Bearbeitungstechniken und innovative Lageranordnungen, um die Konstruktion hinsichtlich Kompaktheit und Leistung zu optimieren. Computersimulationen und Modellierungen spielen eine entscheidende Rolle bei der Vorhersage des Getriebeverhaltens unter verschiedenen Betriebsbedingungen und tragen so zur Gewährleistung von Zuverlässigkeit und Effizienz bei.
Advantages of Backlash Reduction Mechanisms in Planetary Gearboxes
Backlash reduction mechanisms in planetary gearboxes offer several advantages that contribute to improved performance and precision:
Improved Positioning Accuracy: Backlash, or the play between gear teeth, can lead to positioning errors in applications where precise movement is crucial. Reduction mechanisms help minimize or eliminate this play, resulting in more accurate positioning.
Better Reversal Characteristics: Backlash can cause a delay in reversing the direction of motion. With reduction mechanisms, the reversal is smoother and more immediate, making them suitable for applications requiring quick changes in direction.
Enhanced Efficiency: Backlash can lead to energy losses and reduced efficiency due to the impacts between gear teeth. Reduction mechanisms minimize these impacts, improving overall power transmission efficiency.
Reduced Noise and Vibration: Backlash can contribute to noise and vibration in gearboxes, affecting both the equipment and the surrounding environment. By reducing backlash, the noise and vibration levels are significantly decreased.
Better Wear Protection: Backlash can accelerate wear on gear teeth, leading to premature gearbox failure. Reduction mechanisms help distribute the load more evenly across the teeth, extending the lifespan of the gearbox.
Enhanced System Stability: In applications where stability is crucial, such as robotics and automation, backlash reduction mechanisms contribute to smoother operation and reduced oscillations.
Compatibility with Precision Applications: Industries such as aerospace, medical equipment, and optics require high precision. Backlash reduction mechanisms make planetary gearboxes suitable for these applications by ensuring accurate and reliable motion.
Increased Control and Performance: In applications where control is critical, such as CNC machines and robotics, reduction mechanisms provide better control over the motion and enable finer adjustments.
Minimized Error Accumulation: In systems with multiple gear stages, backlash can accumulate, leading to larger positioning errors. Reduction mechanisms help minimize this error accumulation, maintaining accuracy throughout the system.
Overall, incorporating backlash reduction mechanisms in planetary gearboxes leads to improved accuracy, efficiency, reliability, and performance, making them essential components in precision-driven industries.
Factors to Consider When Selecting a Planetary Gearbox
Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:
- Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
- Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
- Effizienz: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
- Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
- Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
- Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
- Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
- Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
- Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
- Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
- Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.
By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.
editor by CX 2024-05-16
