China Professional Planetary Gear Speed Reducer for Concrete Mixer Plant car gearbox

Produktbeschreibung

Produktbeschreibung

planetary gear speed reducer for concrete mixer plant

NGW series gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-stage(NGW73-NGW123).

1.Model Number
NGW, NGW-L, NGW-S, NGW-QJ 

2.Applications
NGW Planetary Gear Units is widely used in many areas such as metallurgy, mine, lifting, transportation, textile, cement, light industry, chemical, pharmaceutical, dye printing and so on. 

Detailed Photos

3.Product Characteristics
(1) Small volume, light weight, well-knitted structure, big transmission power and high load capacity. Compared with the ordinary cylindrical gear reducers of the same level, its weight is lower 1/2 and volume is only 1/2-1/3 of the former.
(2) High transmission efficiency. 1-stage is up to 97%, 2-stage 94%, 3-stage 91%.
(3) The range of transmission power is very wide, from 1kw to 1300kw.
(4) NGW Planetary Gear Units is designed with hard-tooth-faced, and can be used widely and in long period.
(5) Big transmission ratio 

4.Technical Data(NGW)
Original Version NGW Series
Shafts Position: In Line
1 Stage: NGW11~NGW121 Ratio: 2.8~12.5
2 Stage: NGW42~NGW122 Ratio: 14~160
3 Stage: NGW73~NGW123 Ratio: 180~2000

New Design NGW Series
Shafts Position: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line

Produktparameter

NGW-S Series Planetary Gearboxes
Shafts Position: Right Angle
Gearset: Spiral Bevel Gear Pair Integrated With Planetary Gear Set
2 Stage: NGW-S42~NGW-S122 Ratio: 11.2~80
3 Stage: NGW-S73~NGW-S123 Ratio: 56~500
 

Stage Modell Größe                   Verhältnis Rated Power
Single-stage NGW11~NGW121  1~12 2.8~12.5 2. 8-1314KW
Two-stage NGW42~NGW122  1~12 14-160 0.7-517KW
Three-stage NGW73~NGW123  1~6 180-2000 0.16-47.1KW

Types Sizes Nominal Ratio Input Shaft Dia.(m6) Output Shaft Dia.(n6)
NAD 200,224,…1800,2000 4~5.6

6.3~9

50~400mm

40~360mm

60~630mm
NAF 200,224,…500,560 4~5.6

6.3~9

50~130mm

40~100mm

60~220mm
NAZD 200,224,…1400,1600 10~18 30~240mm 60~560mm
NAZF 200,224,…500,560 10~18 30~85mm 60~220mm
NBD 250,280,…1800,2000 20~25

28~50

30~280mm 80~630mm
NBF 250,280,…500,560 20~25

28~50

30~80mm 80~220mm
NBZD 250,280,…1400,1600 56~125 28~170mm 80~560mm
NBZF 250,280,…500,560 56~125 28~55mm 80~220mm
NCD 315,355,…1800,2000 112~400 25~150mm 120~630mm
NCF 315,355,…500,560 112~400 25~50mm 120~220mm
NCZD 315,355,…1800,2000 450~1250 20~170mm 120~630mm
NCZF 315,355,…500,560 450~1250 25~45mm 120~220mm

Packaging & Shipping

Unternehmensprofil

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

Häufig gestellte Fragen

1.Q:What kinds of gearbox can you produce for us?

A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

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Anwendung: Maschinen
Funktion: Speed Changing, Speed Reduction
Layout: Koaxial
Härte: Gehärtete Zahnoberfläche
Installation: Horizontal Type
Schritt: Double-Step
Anpassung:
Verfügbar

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Kundenspezifische Anfrage

Zahnradgetriebe

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

Zahnradgetriebe

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Drehmomentverstärkung: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

Zahnradgetriebe

Funktion von Getrieben in mechanischen Systemen

Ein Untersetzungsgetriebe, auch bekannt als Getriebeeinheit oder Getriebegetriebe im engeren Sinne, ist ein mechanisches Gerät, das die Drehzahl einer Eingangswelle reduziert und gleichzeitig deren Drehmoment erhöht. Dies wird durch den Einsatz von ineinandergreifenden Zahnrädern unterschiedlicher Größe erreicht.

Die Hauptfunktion eines Getriebes in mechanischen Systemen ist:

  • Geschwindigkeitsreduzierung: Das Untersetzungsgetriebe überträgt die hohe Drehzahl der Eingangswelle über ein Zahnradpaar auf die Ausgangswelle. Die Zahnräder sind so angeordnet, dass das Ausgangszahnrad einen größeren Durchmesser als das Eingangszahnrad aufweist. Dadurch dreht sich die Ausgangswelle mit einer geringeren Drehzahl als die Eingangswelle, erzeugt aber ein höheres Drehmoment.
  • Drehmomentsteigerung: Aufgrund des Größenunterschieds zwischen Eingangs- und Ausgangszahnrad ist das auf die Ausgangswelle wirkende Drehmoment größer als das auf die Eingangswelle. Diese Drehmomentverstärkung ermöglicht es dem System, höhere Lasten zu bewältigen und Aufgaben mit höherem Kraftaufwand auszuführen.

Getriebe finden breite Anwendung in verschiedenen Branchen und Bereichen, in denen die Drehzahl- und Drehmomentcharakteristik einer Antriebsquelle an die Anforderungen der angetriebenen Geräte angepasst werden muss. Sie werden beispielsweise in Förderanlagen, Industriemaschinen und Fahrzeugen eingesetzt.

China Professional Planetary Gear Speed Reducer for Concrete Mixer Plant   car gearbox	China Professional Planetary Gear Speed Reducer for Concrete Mixer Plant   car gearbox
editor by CX 2024-03-02

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