Descripción del Producto
Coresun Drive SC9 slewing drive gear motor worm gear for 18-32 square meter solar tracker system.
Slewing drive motor for single and dual axis solar plant,PV and CSP system.
|
Model |
SC9 |
IP |
IP65 |
|
Brand |
Coresun Drive |
Available Load Weight |
500-800kg |
|
IP Class |
IP65 |
Output Torque |
854N.m |
|
Tilting Moment Torque |
33.9KN.m |
Holding Torque |
38.7KN.m |
|
Mounting Bolts |
M16 |
Electrial Motor |
24VDC |
|
Gear Ratio |
61:1 |
Eficiencia |
40% |
Coresun Drive Equipment HangZhou Co., Ltd. Slewing drives function with standard worm technology, in which the worm on the horizontal shaft acts as the driver for the gear. The rotation of the horizontal screw turns a gear about an axis perpendicular to the screw axis. This combination reduces the speed of the driven member and also multiplies its torque; increasing it proportionally as the speed decreases. The speed ratio of shafts depends CHINAMFG the relation of the number of threads on the worm to the number of teeth in the worm wheel or gear.
1.Our manufacturing standard is according to machinery standard JB/T2300-2011, we also has been found the efficient Quality Management Systems(QMS) of ISO 9001:2015 and GB/T19001-2008.
2.We devote ourselves to the R&D of customized slewing bearing with high precision,special purpose and requirements.
3.With abundant raw materials and high production efficiency, the company can supply products to customers as quickly as possible and shorten the time for customers to wait for products.
4.Our internal quality control includes first inspection, mutual inspection, in-process quality control and sampling inspection to ensure product quality.The company has complete testing equipment and advanced testing method.
5.Strong after-sales service team, timely solve customer problems, to provide customers with a variety of services.
Coresun Drive Slewing Drive Motor Production Photo and Application
Coresun Drive processes the metallography detection to check the material and organization structure of worm shaft,slewing gear and casting housing.
Coresun Drive slewing drive gear motor with 24VDC motor is certificated by CE
CONTACT US
It is sincerely looking CHINAMFG to cooperating with you for and providing you the best quality product & service with all of our heart!
| Output Torque: | 7320n.M |
|---|---|
| Solar Tracker: | Single and Dual Axis |
| Tilting Moment Torque: | 33.9kn.M |
| Holding Torque: | 38.7kn.M |
| 24VDC Motor: | 24V Sun Tracker Motor |
| Slewing Drive: | Worm Gear |
| Personalización: |
Disponible
| Solicitud personalizada |
|---|
How do manufacturers ensure the precision of gear tooth profiles in gear reducers?
Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:
1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.
2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.
3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.
4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.
5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.
6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.
7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.
8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.
By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.
What maintenance practices are essential for prolonging the lifespan of gear reducers?
Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:
- 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
- 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
- 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
- 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
- 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
- 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
- 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
- 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
- 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
- 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.
By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.
¿Cuáles son los beneficios de utilizar un reductor de engranajes en aplicaciones industriales?
Los reductores de engranajes ofrecen varias ventajas que los hacen indispensables en diversas aplicaciones industriales:
1. Reducción de velocidad: Los reductores de engranajes permiten reducir la entrada de alta velocidad de motores o motores a velocidades de salida más bajas y utilizables para aplicaciones específicas, lo que garantiza el funcionamiento y la seguridad adecuados del equipo.
2. Aumento del par: Al aprovechar la ventaja mecánica de las relaciones de engranajes, los reductores de engranajes pueden aumentar significativamente la salida de torque, lo que permite manipular cargas pesadas y proporcionar la potencia necesaria para tareas como elevación, transporte y procesamiento.
3. Control preciso: Los reductores de engranajes permiten un ajuste fino de la velocidad de rotación y el torque, proporcionando un control preciso sobre la maquinaria y los procesos, lo cual es crucial en industrias como la fabricación, el manejo de materiales y la robótica.
4. Absorción de carga de impacto: Los reductores de engranajes pueden absorber y amortiguar golpes repentinos o cambios en la carga, protegiendo tanto la maquinaria como los componentes conectados de fuerzas abruptas que de otro modo podrían provocar daños.
5. Versatilidad: Con varios tipos de engranajes (por ejemplo, rectos, helicoidales, sin fin) y diseños, los reductores de engranajes se pueden adaptar a diferentes aplicaciones, incluidas aquellas que requieren relaciones de velocidad, rangos de torque y condiciones ambientales específicos.
6. Transmisión de potencia eficiente: Los reductores de engranajes ofrecen una alta eficiencia mecánica, minimizando la pérdida de energía durante la transmisión de potencia, lo que es especialmente valioso en industrias conscientes del consumo energético.
7. Diseño compacto: Los reductores de engranajes proporcionan una solución compacta para transmitir potencia y ajustar velocidades, lo que los hace adecuados para instalaciones con limitaciones de espacio.
8. Confiabilidad y longevidad: Los reductores de engranajes bien diseñados y mantenidos adecuadamente pueden ofrecer una vida útil más prolongada, lo que contribuye a reducir el tiempo de inactividad y los costos de mantenimiento.
En general, los reductores de engranajes mejoran el rendimiento, la eficiencia y la confiabilidad de los equipos industriales, lo que los convierte en componentes esenciales en una amplia gama de aplicaciones en diversas industrias.
editor by CX 2023-10-25
