Descripción del Producto
Factory Supplies High Precision Customized Standard Steel Spur Pinion Gear
Parámetros del producto
| product name | Factory Supplies High Precision Customized Standard Steel Spur Pinion Gear |
| material | stainless steel , iron , aluminum ,bronze ,carbon steel ,brass , nylon etc . |
| size | ISO standard ,customer requirements |
| BORE | Finished bore, Pilot Bore, Special request |
| surface treatment | Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001 |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping ,gear accuracy testing |
| Applications | Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc. |
| Testing Equipment | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments |
Company Profile
Application Field
FAQ
1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
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| Solicitud: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Packing Machine |
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| Dureza: | Superficie del diente endurecida |
| Gear Position: | External Gear |
| Personalización: |
Disponible
| Solicitud personalizada |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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¿Cómo mejoran los reductores de engranajes la eficiencia de los sistemas de transporte y la robótica?
Los reductores de engranajes desempeñan un papel fundamental en la mejora de la eficiencia de los sistemas de transporte y la robótica, optimizando la velocidad, el par y el control. A continuación, se detalla su contribución:
Sistemas transportadores:
En los sistemas transportadores, los reductores de engranajes mejoran la eficiencia de las siguientes maneras:
- Control de velocidad: Los reductores de engranajes permiten un control preciso de la velocidad de rotación de las cintas transportadoras, garantizando que los materiales se transporten a la velocidad deseada para procesos de producción eficientes.
- Ajuste de par: Al ajustar las relaciones de engranajes, los reductores de engranajes proporcionan el torque necesario para manejar cargas variables y evitar la sobrecarga, minimizando el desperdicio de energía.
- Operación inversa: Los reductores de engranajes permiten un movimiento bidireccional suave de las cintas transportadoras, facilitando tareas como carga, descarga y distribución sin necesidad de componentes adicionales.
- Sincronización: Los reductores de engranajes garantizan el movimiento sincronizado de múltiples cintas transportadoras en sistemas complejos, optimizando el flujo de material y minimizando atascos o cuellos de botella.
Robótica:
En robótica, los reductores de engranajes mejoran la eficiencia a través de los siguientes medios:
- Movimiento de precisión: Los reductores de engranajes proporcionan un control preciso sobre el movimiento de las articulaciones y los brazos del robot, lo que permite un posicionamiento y una manipulación precisos de los objetos.
- Inercia reducida: Los reductores de engranajes ayudan a reducir la inercia que experimentan los componentes robóticos, lo que permite movimientos más rápidos y con mayor capacidad de respuesta al tiempo que conservan energía.
- Diseño compacto: Los reductores de engranajes ofrecen una solución compacta y liviana para lograr diversos perfiles de movimiento en sistemas robóticos, lo que permite un uso eficiente del espacio y los recursos.
- Amplificación de par: Al amplificar el torque del motor, los reductores de engranajes permiten a los robots manejar cargas más pesadas y realizar tareas que requieren mayor fuerza, mejorando sus capacidades generales.
Al proporcionar un control de velocidad preciso, ajuste de torque y transmisión de movimiento confiable, los reductores de engranajes optimizan el rendimiento de los sistemas transportadores y la robótica, lo que genera una mayor eficiencia, un menor consumo de energía y capacidades operativas mejoradas.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
Are there variations in gear reducer designs for specific tasks and applications?
Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:
- Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
- Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
- Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
- Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
- Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
- Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.
Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.
Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.
editor by CX 2024-04-22
