Descripción del Producto
Company Profiles
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motor and gearbox.
Since 1991, we have specialized in manufacturing a wide range of gear motor and gear box including:
- helical gear motor
- helical bevel gear motor
- parallel shaft helical gear motor
- helical worm gear motor
- hoist drive
- heavy-duty helical gearbox
- heavy-duty helical bevel gearbox
- gear motor for car parking system
- sprial bevel gearbox
Descripción del Producto
E series gear motor is combined with helical gear and worm gear. It is 90° for input and output shaft.
Mounting position: footed mounting, flange mounting and shaft mounting etc.
Datos técnicos:
Output speed:0.12~397rpm
Rated output torque:10~4200N*m
Motor power: 0.12~22KW
Product Show
Product Specification
| Product features | |||||||
| 1. Economical operation, low noise and high permitted overhung loads. | |||||||
| 2. Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements. | |||||||
| General Technical data | |||||||
| Housing material | HT250 high-strength cast iron | ||||||
| Housing hardness | HBS190-240 | ||||||
| Pinion material | 20CrMnTiH | ||||||
| Gear material | 20CrMnTiH | ||||||
| Surface hardness of gears | HRC58°~62 ° | ||||||
| Gear core hardness | HRC33~40 | ||||||
| Input /output shaft material | 40CrMnTiH | ||||||
| Input / Output shaft hardness | HRC25~30 | ||||||
| Machining precision of gears | accurate grinding, 6~7 Grade | ||||||
| Lubricating oil | GB L-CKC220 | ||||||
| Heat treatment | tempering, cementiting, quenching, etc. | ||||||
| Eficiencia | 94%~96% (depends on the transmission stage) | ||||||
| Noise (MAX) | 60~68dB | ||||||
| Temp. rise (MAX) | 40°C | ||||||
| Temp. rise (Oil)(MAX) | 50°C | ||||||
| Vibration | ≤20µm | ||||||
| Reacción | ≤20Arcmin | ||||||
| Brand of bearings | China Top brand C&U,LYC,TMB or other brands requested, SKF….. | ||||||
| Brand of oil seal | CTY— ZheJiang or other brands requested | ||||||
| E —- series helical-worm gear motor | |||||||
| E-series single stages | |||||||
| Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Power | Ratio | Permitted Torque | Output Speed |
| Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
| E37 | 20k6 | 80j6 | 80/120 | 0.12~1.5 | 6.72~160 | 105 | 8.4~397 |
| E47 | 25k6 | 100j6 | 110/160 | 0.12~1.5 | 7.5~212 | 190 | 6.6~192 |
| E57 | 30k6 | 112j6 | 130/200 | 0.18~3.0 | 7.5~212 | 340 | 6.5~194 |
| E67 | 35k6 | 140j6 | 130/200 | 0.25~5.5 | 7.45~215 | 565 | 6~189 |
| E77 | 45k6 | 180j6 | 180/250 | 0.37~7.5 | 7.9~257 | 1200 | 3.5~177 |
| E87 | 60m6 | 225h6 | 250/350 | 0.55~15 | 8.52~277 | 2600 | 1.0~171 |
| E97 | 70m6 | 280h6 | 350/450 | 1.5~22 | 8.26~282 | 4185 | 4.9~177 |
| E- series double stages | |||||||
| Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Power | Ratio | Permitted Torque | Output Speed |
| Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
| E37D17 | 20k6 | 80j13 | 80/120 | 0.12 | 110~202 | 89 | 6.8~13 |
| E47D17 | 25k6 | 100j13 | 110/160 | 0.12~0.18 | 180~438 | 255 | 3.2~7.4 |
| E57D17 | 30k6 | 112j13 | 130/200 | 0.12~0.25 | 131~655 | 311 | 2.1~9.9 |
| E67D37 | 35k6 | 140j13 | 130/200 | 0.12~0.37 | 246~1363 | 600 | 1.0~5.6 |
| E77D37 | 45k6 | 180j13 | 180/250 | 0.12~1.1 | 219~3540 | 1230 | 0.39~6.4 |
| E87D57 | 60m6 | 225h13 | 250/350 | 0.12~1.5 | 205~7643 | 2810 | 0.18~6.9 |
| E97D57 | 70m6 | 280h13 | 350/450 | 0.12~3.0 | 179~11267 | 4420 | 0.12~7.7 |
| Remarks: please refer to our catalogue or ask for sales man when your technical requirements is special. | |||||||
Package
Plastic bag + wooden carton
Certificate
FAQ
Q: Can you print other colors?
Yes. Customized color can be printed on the gear motor according to your requirements.
Q: Is that factory price?
Yes. We assure you all prices are based on factory.
Q: What is the life span? what is the guarantee
The lifespan of gear motor can reach 5-20 years depending on different working conditions .The guarantee time is 1 year after delivery.
Q: What documents are available?
A full range documents including structural drawings, packing list, installation manual and relative certificates can be provided. Moreover, customs declaration is provided. We provide one-stop service for you.
Q: Is it able to customized?
yes, we could re-design and produce the gear motor as your requirements if the quantity is large.
| Solicitud: | Motor, Machinery, Transmission Equipment |
|---|---|
| Dureza: | Superficie del diente endurecida |
| Instalación: | Tipo horizontal |
| Disposición: | Shunting |
| Gear Shape: | Bevel |
| Paso: | Three-Step |
¿Cómo mejoran los reductores de engranajes la eficiencia de los sistemas de transporte y la robótica?
Los reductores de engranajes desempeñan un papel fundamental en la mejora de la eficiencia de los sistemas de transporte y la robótica, optimizando la velocidad, el par y el control. A continuación, se detalla su contribución:
Sistemas transportadores:
En los sistemas transportadores, los reductores de engranajes mejoran la eficiencia de las siguientes maneras:
- Control de velocidad: Los reductores de engranajes permiten un control preciso de la velocidad de rotación de las cintas transportadoras, garantizando que los materiales se transporten a la velocidad deseada para procesos de producción eficientes.
- Ajuste de par: Al ajustar las relaciones de engranajes, los reductores de engranajes proporcionan el torque necesario para manejar cargas variables y evitar la sobrecarga, minimizando el desperdicio de energía.
- Operación inversa: Los reductores de engranajes permiten un movimiento bidireccional suave de las cintas transportadoras, facilitando tareas como carga, descarga y distribución sin necesidad de componentes adicionales.
- Sincronización: Los reductores de engranajes garantizan el movimiento sincronizado de múltiples cintas transportadoras en sistemas complejos, optimizando el flujo de material y minimizando atascos o cuellos de botella.
Robótica:
En robótica, los reductores de engranajes mejoran la eficiencia a través de los siguientes medios:
- Movimiento de precisión: Los reductores de engranajes proporcionan un control preciso sobre el movimiento de las articulaciones y los brazos del robot, lo que permite un posicionamiento y una manipulación precisos de los objetos.
- Inercia reducida: Los reductores de engranajes ayudan a reducir la inercia que experimentan los componentes robóticos, lo que permite movimientos más rápidos y con mayor capacidad de respuesta al tiempo que conservan energía.
- Diseño compacto: Los reductores de engranajes ofrecen una solución compacta y liviana para lograr diversos perfiles de movimiento en sistemas robóticos, lo que permite un uso eficiente del espacio y los recursos.
- Amplificación de par: Al amplificar el torque del motor, los reductores de engranajes permiten a los robots manejar cargas más pesadas y realizar tareas que requieren mayor fuerza, mejorando sus capacidades generales.
Al proporcionar un control de velocidad preciso, ajuste de torque y transmisión de movimiento confiable, los reductores de engranajes optimizan el rendimiento de los sistemas transportadores y la robótica, lo que genera una mayor eficiencia, un menor consumo de energía y capacidades operativas mejoradas.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
How do gear reducers handle variations in input and output speeds?
Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.
The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.
The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.
Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.
In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.
editor by CX 2023-09-28
