Description du produit
Description du produit
DESCRIPTION:
Gear reducers are enclosed helical gears with hollow inputs.
The gear is mounted directly on the input shaft of the gear and receives support from a motor mounting bracket mounted on the machine housing.
No additional parts are required to transfer torque from the reducer to the machine.
It can be mounted in vertical, horizontal or inclined position.
Shaft-mounted gear reducers typically have 5:1 7:1 10:1 reduction ratios and output speeds ranging from 1 to 300 rpm.
M4 series gear reducer can be installed directly on screw conveyors and feeders with a XUH seal installed on the output shaft of the gearbox.
Ensure that cement, and fly ash powder will not get into the gearbox and extend the service life of the gearbox.
More suitable for bulk materials, grain and aggregate handling industries
WORKING PRINCIPLE:
M4 series gearboxes come in 5 sizes (M41 / M43 / M45 / M47 / M49).
Nominal gear ratios are in accordance with Ra 10 CHINAMFG 2017 (5, 6, 7, 10). Cylindrical gears with helicoidal teeth.
M4 series gearboxes can be mounted directly on screws: in this case, the XUH type output shaft seal is usually installed.
M4 series gearboxes are supplied with grease for use at ambient temperatures (0°C – 40°C).
PROPERTIES:
– Helical gearbox
– Nominal torque that can be transferred to the output shaft: up to 1500 Nm.
– Installed power at the input up to 30 kW.
– Operation at ambient temperature (0°C – 40°C).
– DIN 5482 involute spline output shafts
– Flange mounting on motor and output side
– Precision-machined cylindrical bevel gears with teeth.
– Flange mounting on motor and output side
BENEFITS:
– Easy installation
– Quick maintenance
– Low installation costs
Services
Pre-sales Commitment
1. For user inquiries, quick response, warm reception, and answer all questions.
2. Provide detailed design information free of charge within 24 hours.
Commitment in Sales
1. All ex-factory products meet the quality standards specified in the contract. All products are tested according to customer requirements before delivery.
2. After the contract is signed, the customers are welcome to the site of our company for supervision.
After-sales Commitment
1. We provide technical support for customers. If necessary, the product can be debugged on-site, and relevant operators can be trained to solve user problems.
2. 24 hours to solve the problems for customers. Product use a day, a day of service.
3. Set up a high-quality service team, and set up product files for regular return visits.
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| Application: | Machinery |
|---|---|
| Dureté: | Surface dentaire durcie |
| Installation: | Type vertical |
| Mise en page: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Étape: | Four-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Personnalisation : |
Disponible
| Demande personnalisée |
|---|
How do gear reducers enhance the efficiency of conveyor systems and robotics?
Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:
Conveyor Systems:
In conveyor systems, gear reducers enhance efficiency in the following ways:
- Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
- Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
- Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
- Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.
Robotics:
In robotics, gear reducers enhance efficiency through the following means:
- Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
- Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
- Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
- Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.
By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
Quels sont les avantages de l'utilisation d'un réducteur à engrenages dans les applications industrielles ?
Les réducteurs de vitesse offrent plusieurs avantages qui les rendent indispensables dans diverses applications industrielles :
1. Réduction de vitesse : Les réducteurs de vitesse permettent de réduire la vitesse d'entrée élevée des moteurs à des vitesses de sortie plus basses et plus utilisables pour des applications spécifiques, garantissant ainsi le bon fonctionnement et la sécurité des équipements.
2. Augmentation du couple : En tirant parti de l'avantage mécanique des rapports d'engrenage, les réducteurs d'engrenages peuvent augmenter considérablement le couple de sortie, permettant ainsi la manutention de charges lourdes et fournissant la puissance nécessaire à des tâches telles que le levage, le transport et le traitement.
3. Contrôle précis : Les réducteurs de vitesse permettent un réglage précis de la vitesse de rotation et du couple, offrant un contrôle précis des machines et des processus, ce qui est crucial dans des secteurs comme la fabrication, la manutention et la robotique.
4. Absorption des chocs : Les réducteurs d'engrenages peuvent absorber et amortir les chocs soudains ou les variations de charge, protégeant ainsi la machine et les composants connectés des forces abruptes qui pourraient autrement entraîner des dommages.
5. Polyvalence : Grâce à différents types d'engrenages (par exemple, droits, hélicoïdaux, à vis sans fin) et à différentes conceptions, les réducteurs d'engrenages peuvent être adaptés à différentes applications, y compris celles nécessitant des rapports de vitesse, des plages de couple et des conditions environnementales spécifiques.
6. Transmission efficace de l'énergie : Les réducteurs à engrenages offrent un rendement mécanique élevé, minimisant les pertes d'énergie lors de la transmission de puissance, ce qui est particulièrement précieux dans les industries soucieuses de leur consommation d'énergie.
7. Conception compacte : Les réducteurs de vitesse offrent une solution compacte pour la transmission de puissance et le réglage des vitesses, ce qui les rend adaptés aux installations où l'espace est limité.
8. Fiabilité et longévité : Les réducteurs de vitesse bien conçus et correctement entretenus peuvent offrir une durée de vie prolongée, contribuant ainsi à réduire les temps d'arrêt et les coûts de maintenance.
De manière générale, les réducteurs de vitesse améliorent les performances, l'efficacité et la fiabilité des équipements industriels, ce qui en fait des composants essentiels dans un large éventail d'applications et dans divers secteurs d'activité.
editor by CX 2024-02-26
