Description du produit
Starshine Drive Cycloid Geared Motor Characteristics
1. Features:
1. Smooth running,low noise gear tooth needle more engagement.
2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569
4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
6. Internal parts replaceable with other brands to ensure running.
7. Grease Lubricated & Oil Lubricated Models Available
8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive, explosive gases, vapors and dust
10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;
2. Technical parameters
| Type | Old Type | Output Torque | Output Shaft Dia. |
| SXJ00 | JXJ00 | 98N.m | φ30 |
| SXJ01 | JXJ01 | 221N.m | φ35 |
| SXJ02 | JXJ02 | 448N.m | φ45 |
| SXJ03 | JXJ03 | 986N.m | φ55 |
| SXJ04 | JXJ04 | 1504N.m | φ70 |
| SXJ05 | JXJ05 | 3051N.m | φ90 |
| SXJ06 | JXJ06 | 5608N.m | φ100 |
About Us
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Emballage
Delivery
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Fonction: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Mise en page: | Cycloidal |
| Dureté: | Surface dentaire durcie |
| Installation: | Horizontal Type |
| Étape: | Single-Step |
| Personnalisation : |
Disponible
| Demande personnalisée |
|---|
L'utilisation de systèmes de réducteurs de vitesse présente-t-elle des inconvénients ou des limitations ?
Bien que les systèmes de réducteurs de vitesse offrent de nombreux avantages, ils présentent également certains inconvénients et limitations qui doivent être pris en compte lors du processus de sélection et de mise en œuvre :
1. Taille et poids : Les réducteurs de vitesse peuvent être volumineux et lourds, notamment pour les applications nécessitant des rapports de réduction élevés. Cela peut impacter la taille et le poids globaux de la machine ou de l'équipement, ce qui peut s'avérer problématique dans les environnements où l'espace est limité.
2. Perte d'efficacité : Malgré leur rendement élevé, les réducteurs à engrenages peuvent subir des pertes d'énergie dues au frottement entre les dents des engrenages et d'autres composants. Cela peut entraîner une réduction du rendement global du système, notamment lorsque plusieurs étages d'engrenages sont utilisés.
3. Coût : La conception, la fabrication et l'assemblage des réducteurs d'engrenages peuvent impliquer des processus complexes et un usinage de précision, ce qui peut contribuer à des coûts initiaux plus élevés par rapport à d'autres solutions de transmission de puissance.
4. Maintenance : Les systèmes de réduction par engrenages nécessitent un entretien régulier, comprenant la lubrification, l'inspection et, le cas échéant, le remplacement des engrenages. Ces opérations de maintenance peuvent engendrer des temps d'arrêt et des coûts supplémentaires en milieu industriel.
5. Bruit et vibrations : Les réducteurs de vitesse peuvent générer du bruit et des vibrations, notamment à haute vitesse ou sous fortes charges. Des mesures supplémentaires peuvent être nécessaires pour atténuer ces problèmes.
6. Rapports de transmission limités : Bien que les réducteurs offrent une large gamme de rapports de transmission, il peut exister des limitations quant à l'obtention de rapports extrêmement élevés ou faibles dans certaines conceptions.
7. Sensibilité à la température : Les températures extrêmes peuvent affecter les performances des systèmes de réducteurs à engrenages, notamment en cas de lubrification ou de refroidissement insuffisant.
8. Charges de choc : Bien que les réducteurs de vitesse soient conçus pour supporter les chocs dans une certaine mesure, des chocs importants ou des variations brusques de couple peuvent tout de même entraîner des dommages potentiels ou une usure prématurée.
Malgré ces limitations, les systèmes de réducteurs à engrenages restent des composants largement utilisés et polyvalents dans diverses industries, et leurs inconvénients peuvent souvent être atténués par une conception, une sélection et des pratiques d'entretien appropriées.
What role do gear ratios play in optimizing the performance of gear reducers?
Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.
1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).
2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.
3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.
4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.
When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.
Function of Gear Reducers in Mechanical Systems
A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.
The primary function of a gear reducer in mechanical systems is to:
- Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
- Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.
Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.
editor by CX 2024-05-08
