Description du produit
Description du produit
Product Features
High modular design, biomimetic surface with owned intellectual property right.
Adopt German worm hob to process the worm wheel.
With the special gear geometry, it gets high torque, efficiency and long life circle.
It can achieve the direct combination for 2 sets of gearbox.
Mounting mode: foot mounted, flange mounted, torque arm mounted.
Output shaft: CHINAMFG shaft, hollow shaft.
Main applied for
Chemical industry and environmental protection
Metal processing
Building and construction
Agriculture and food
Textile and leather
Forest and paper
Car washing machinery
Detailed Photos
Product Parameters
Données techniques :
|
Housing material |
Cast iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Gear material |
20CrMnTi alloy steel |
|
Surface hardness of gears |
HRC58°~62 ° |
|
Gear core hardness |
HRC33~40 |
|
Input / Output shaft material |
42CrMo alloy steel |
|
Input / Output shaft hardness |
HRC25~30 |
|
Machining precision of gears |
accurate grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat treatment |
tempering, cementiting, quenching, etc. |
|
Efficacité |
94%~96% (depends on the transmission stage) |
|
Noise (MAX) |
60~68dB |
|
Temp. rise (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Contrecoup |
≤20Arcmin |
|
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
|
Brand of oil seal |
CHINAMFG — ZheJiang or other brands requested |
Our Advantages
Certifications
Packaging & Shipping
Company Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare parts, owns rich experience in this line for many years.
We are 1 direct factory, with advanced production equipment, the strong development team and producing capacity to offer quality products for customers.
Our products widely served to various industries of Metallurgy, Chemicals, lifting,mining,Petroleum,textile,medicine,wooden etc. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Dureté: | Surface dentaire durcie |
| Installation: | 90 Degree |
| Mise en page: | Coaxial |
| Gear Shape: | Worm Gear |
| Étape: | Single-Step |
L'utilisation de systèmes de réducteurs de vitesse présente-t-elle des inconvénients ou des limitations ?
Bien que les systèmes de réducteurs de vitesse offrent de nombreux avantages, ils présentent également certains inconvénients et limitations qui doivent être pris en compte lors du processus de sélection et de mise en œuvre :
1. Taille et poids : Les réducteurs de vitesse peuvent être volumineux et lourds, notamment pour les applications nécessitant des rapports de réduction élevés. Cela peut impacter la taille et le poids globaux de la machine ou de l'équipement, ce qui peut s'avérer problématique dans les environnements où l'espace est limité.
2. Perte d'efficacité : Malgré leur rendement élevé, les réducteurs à engrenages peuvent subir des pertes d'énergie dues au frottement entre les dents des engrenages et d'autres composants. Cela peut entraîner une réduction du rendement global du système, notamment lorsque plusieurs étages d'engrenages sont utilisés.
3. Coût : La conception, la fabrication et l'assemblage des réducteurs d'engrenages peuvent impliquer des processus complexes et un usinage de précision, ce qui peut contribuer à des coûts initiaux plus élevés par rapport à d'autres solutions de transmission de puissance.
4. Maintenance : Les systèmes de réduction par engrenages nécessitent un entretien régulier, comprenant la lubrification, l'inspection et, le cas échéant, le remplacement des engrenages. Ces opérations de maintenance peuvent engendrer des temps d'arrêt et des coûts supplémentaires en milieu industriel.
5. Bruit et vibrations : Les réducteurs de vitesse peuvent générer du bruit et des vibrations, notamment à haute vitesse ou sous fortes charges. Des mesures supplémentaires peuvent être nécessaires pour atténuer ces problèmes.
6. Rapports de transmission limités : Bien que les réducteurs offrent une large gamme de rapports de transmission, il peut exister des limitations quant à l'obtention de rapports extrêmement élevés ou faibles dans certaines conceptions.
7. Sensibilité à la température : Les températures extrêmes peuvent affecter les performances des systèmes de réducteurs à engrenages, notamment en cas de lubrification ou de refroidissement insuffisant.
8. Charges de choc : Bien que les réducteurs de vitesse soient conçus pour supporter les chocs dans une certaine mesure, des chocs importants ou des variations brusques de couple peuvent tout de même entraîner des dommages potentiels ou une usure prématurée.
Malgré ces limitations, les systèmes de réducteurs à engrenages restent des composants largement utilisés et polyvalents dans diverses industries, et leurs inconvénients peuvent souvent être atténués par une conception, une sélection et des pratiques d'entretien appropriées.
Can gear reducers be used for both speed reduction and speed increase?
Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.
1. Réduction de vitesse : In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.
2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.
By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.
Function of Gear Reducers in Mechanical Systems
A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.
The primary function of a gear reducer in mechanical systems is to:
- Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
- Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.
Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.
editor by CX 2024-02-05
