उत्पाद वर्णन
Our main products, steel gearboxes ,gear systems , metal gears for motors through powder metallurgy processing.
In a simple planetary gearbox setup, input power turns the sun gear at high speed. The planets, spaced around the central axis of rotation, mesh with the sun as well as the fixed ring gear, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called carrier. As the planet carrier turns, it delivers low-speed, high-torque output. The Sun Gear Gets The Input While The 3 Planet Gears Provide The Ouput Via A Planet Carrier .
Gearbox ratio 3 :1 to 1000:1 .
We specialize in designing and manufacturing highly engineered, custom gear parts , gearbox , components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
Customized metal parts specification
| Product type | Custom metal gearbox , steel gearbox , metal gear parts |
| Material | metal |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | Passivate, Polishing, Electroplate, Sandblasted, Oxidation, Bake Painting, Silkscreen, Laser carving, Heat Treatment, Anodizing,Tempering,Brushing, Galvanization, Nickel Plating, Oil Spraying, Coating Ni/Cr/Zinc Plating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process .
Custom Gearbox
Workshop
| आवेदन पत्र: | मोटर, इलेक्ट्रिक कारें, मोटरसाइकिल, मशीनरी, समुद्री, खिलौना, कृषि मशीनरी, कार |
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| समारोह: | वितरण शक्ति, क्लच, ड्राइव टॉर्क बदलें, ड्राइव दिशा बदलें, गति परिवर्तन, गति में कमी, गति में वृद्धि |
| लेआउट: | समाक्षीय |
| कठोरता: | कठोर दांत की सतह |
| स्थापना: | Torque Arm Type |
| कदम: | Four-Step |
| नमूने: |
US$ 6/Piece
1 पीस (न्यूनतम ऑर्डर) | |
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| अनुकूलन: |
उपलब्ध
| अनुकूलित अनुरोध |
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Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a significant role in enhancing the efficiency of conveyor belts used in mining operations:
- High Torque Capability: Planetary gearboxes are capable of providing high torque output, which is essential for handling heavy loads of mined materials on conveyor belts.
- Compact Design: The compact nature of planetary gearboxes allows them to be integrated into tight spaces, making them suitable for conveyor systems where space is limited.
- Multi-Stage Design: Planetary gearboxes can achieve high gear ratios through multiple stages of gear reduction. This allows for efficient power transmission from the motor to the conveyor, reducing the load on the motor and increasing overall efficiency.
- Load Distribution: Planetary gearboxes distribute the load across multiple planet gears, which helps in minimizing wear and ensuring longer lifespan of the gearbox.
- Variable Speed Control: By using planetary gearboxes with variable speed capabilities, conveyor belts can be operated at different speeds to match the processing requirements, optimizing material handling and energy consumption.
- Overload Protection: Some planetary gearboxes feature built-in overload protection mechanisms, safeguarding the gearbox and conveyor system from damage due to sudden increases in load.
Overall, planetary gearboxes enhance the efficiency, reliability, and performance of conveyor belts in mining operations by providing the necessary torque, compact design, and precise control needed to transport mined materials effectively.
Enhancing Wind Turbine System Performance with Planetary Gearboxes
Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:
1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.
2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.
3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.
4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.
5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.
6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.
7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.
8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.
Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.
ग्रहीय गियरबॉक्स में सूर्य, ग्रह और रिंग गियर की भूमिका
सन, प्लैनेट और रिंग गियर की व्यवस्था प्लैनेटरी गियरबॉक्स का एक मूलभूत पहलू है और उनके प्रदर्शन में महत्वपूर्ण योगदान देती है। प्रत्येक गियर प्रकार गियरबॉक्स के संचालन में एक विशिष्ट भूमिका निभाता है:
- सन गियर: सूर्य गियर केंद्र में स्थित होता है और इनपुट पावर स्रोत द्वारा संचालित होता है। यह ग्रह गियर्स को टॉर्क प्रेषित करता है, जिससे वे इसके चारों ओर परिक्रमा करते हैं। सूर्य गियर का आकार और घूर्णन गति, सिस्टम के समग्र गियर अनुपात को प्रभावित करती है।
- ग्रह गियर्स: ग्रह गियर, सूर्य गियर के चारों ओर लगे छोटे गियर होते हैं। ये ग्रह वाहक द्वारा अपनी जगह पर स्थिर रहते हैं और सूर्य गियर तथा रिंग गियर के आंतरिक दांतों, दोनों के साथ जुड़ जाते हैं। जैसे-जैसे सूर्य गियर घूमता है, ग्रह गियर उसके चारों ओर घूमते हैं और सूर्य और रिंग गियर, दोनों के साथ एक साथ जुड़ते हैं। यह व्यवस्था टॉर्क को बढ़ाती है और घूर्णन की दिशा बदल देती है।
- रिंग गियर (एनुलस गियर): रिंग गियर सबसे बाहरी गियर होता है जिसके आंतरिक दाँत ग्रह गियर के बाहरी दाँतों से जुड़े होते हैं। यह स्थिर रहता है या आउटपुट शाफ्ट का काम करता है। ग्रह गियर और रिंग गियर के बीच की परस्पर क्रिया के कारण ग्रह गियर सूर्य गियर की परिक्रमा करते हुए अपनी-अपनी धुरी पर घूमते हैं।
इन गियरों की व्यवस्था विभिन्न गियर न्यूनीकरण अनुपातों और टॉर्क गुणन प्रभावों की अनुमति देती है, जिससे प्लैनेटरी गियरबॉक्स विभिन्न प्रकार के अनुप्रयोगों के लिए बहुमुखी और कुशल बन जाते हैं। कई गियर जुड़ावों और अंतःक्रियाओं का संयोजन भार को कई गियर दांतों में वितरित करता है, जिसके परिणामस्वरूप उच्च टॉर्क क्षमता, सुचारू संचालन और व्यक्तिगत गियर दांतों पर कम तनाव होता है।
प्लैनेटरी गियरबॉक्स कॉम्पैक्ट आकार, उच्च टॉर्क घनत्व और एक ही इकाई में कई गियर रिडक्शन चरणों को प्राप्त करने की क्षमता जैसे लाभ प्रदान करते हैं। विभिन्न यांत्रिक प्रणालियों में दक्षता और विश्वसनीयता बनाए रखते हुए इन लाभों को प्राप्त करने के लिए सन, प्लैनेट और रिंग गियर की व्यवस्था आवश्यक है।
editor by CX 2023-10-07
