उत्पाद वर्णन
Gearbox used for Auto drive system
1. Description
| No. | Item | Description |
| 1 | Name | Gear Box |
| 2 | Size | Products can be customized. |
| 3 | Material | Main Cast Iron and Aluminium.etc |
| 4 | Production Process | The main process is machining center. |
| 5 | Heat Treatment | Selecting heat treatment according to the different materials. |
| 6 | Testing Equipment | Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments |
| 7 | Certification | GB/T19001-2016/ISO9001:2015 |
| 8 | Usage | Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc |
| 9 | Package | According to customer’s request |
2. Photos
3. Order process
a. Customer sends us the drawing or sample, If only sample, our company supply the CAD drawing.
b. Our company supplies the processing technique and quotation.
c. Our company supplies the sample after customer confirmed processing technique and quotation.
d. Customer places the order after confirm the sample.
e. Customer pay 50% deposit.
f. Quantity production.
g. Pay the balance after the acceptance and confirmation.
h. Delivery.
| आवेदन पत्र: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Industry |
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| समारोह: | Speed Changing, Speed Reduction, Speed Increase |
| लेआउट: | समाक्षीय |
| कठोरता: | कठोर दांत की सतह |
| स्थापना: | Vertical Type |
| कदम: | Four-Step |
| नमूने: |
US$ 400/Piece
1 पीस (न्यूनतम ऑर्डर) | |
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| अनुकूलन: |
उपलब्ध
| अनुकूलित अनुरोध |
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ग्रहीय गियरबॉक्स की दक्षता पर गियर टूथ डिज़ाइन और प्रोफ़ाइल का प्रभाव
गियर दांतों के डिजाइन और प्रोफाइल का ग्रहीय गियरबॉक्स की दक्षता पर महत्वपूर्ण प्रभाव पड़ता है:
- दाँत प्रोफ़ाइल: टूथ प्रोफ़ाइल, जैसे कि इनवोल्यूट, साइक्लॉइड या संशोधित प्रोफ़ाइल, गियर के दांतों के बीच संपर्क पैटर्न और भार वितरण को प्रभावित करती है। एक अनुकूलित प्रोफ़ाइल तनाव संकेंद्रण को कम करती है और चिकनी मेशिंग सुनिश्चित करती है, जिससे उच्च दक्षता में योगदान मिलता है।
- दाँत का आकार: गियर के दांतों का आकार मेशिंग के दौरान फिसलन और लुढ़कन की गति को प्रभावित करता है। अधिक लुढ़कन और कम फिसलन गति के लिए डिज़ाइन किए गए गियर के दांत घर्षण और घिसाव को कम करते हैं, जिससे समग्र दक्षता में वृद्धि होती है।
- दबाव कोण: गियर के दाँतों के जुड़ने का दाब कोण बल वितरण और दक्षता को प्रभावित करता है। बड़े दाब कोण बेहतर भार साझाकरण के कारण उच्च दक्षता प्रदान कर सकते हैं, लेकिन इसके लिए अधिक स्थान की आवश्यकता हो सकती है।
- दाँत की मोटाई और चौड़ाई: अनुकूलित दाँत की मोटाई और चौड़ाई गियर के पूरे भाग पर भार को अधिक समान रूप से वितरित करने में योगदान करती है। उचित आकार तनाव को कम करता है और दक्षता बढ़ाता है।
- प्रतिक्रिया: बैकलैश, मेशिंग गियर के दांतों के बीच का अंतर, कंपन और ऊर्जा हानि का कारण बनकर दक्षता को प्रभावित करता है। उचित रूप से नियंत्रित बैकलैश इन प्रभावों को कम करता है और दक्षता में सुधार करता है।
- दाँत की सतह का परिष्करण: चिकनी दाँत की सतह घर्षण और घिसाव को कम करती है। पीसने या धार लगाने से प्राप्त उचित सतही फिनिश, घर्षण के कारण होने वाली ऊर्जा हानि को कम करके दक्षता बढ़ाती है।
- सामग्री चयन: गियर सामग्री का चुनाव घिसाव, ऊष्मा उत्पादन और समग्र दक्षता को प्रभावित करता है। अच्छे घिसाव प्रतिरोध और कम घर्षण गुणांक वाली सामग्री उच्च दक्षता में योगदान करती है।
- प्रोफ़ाइल संशोधन: प्रोफ़ाइल में बदलाव, जैसे कि टिप और रूट रिलीफ, दांतों के संपर्क को बेहतर बनाते हैं और हस्तक्षेप को कम करते हैं। ये बदलाव घर्षण को कम करते हैं और दक्षता बढ़ाते हैं।
संक्षेप में, गियर के दांतों का डिज़ाइन और प्रोफ़ाइल, ग्रहीय गियरबॉक्स की दक्षता निर्धारित करने में महत्वपूर्ण भूमिका निभाते हैं। इष्टतम दांत प्रोफ़ाइल, आकार, दबाव कोण, मोटाई, चौड़ाई, सतह की फिनिश और सामग्री का चयन, सभी घर्षण, घिसाव और ऊर्जा हानि को कम करने में योगदान करते हैं, जिसके परिणामस्वरूप समग्र दक्षता में सुधार होता है।
Enhancing Wind Turbine System Performance with Planetary Gearboxes
Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:
1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.
2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.
3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.
4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.
5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.
6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.
7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.
8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.
Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.
Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics
Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:
1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.
2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.
3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.
4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.
5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.
6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.
7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.
8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.
9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.
10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.
Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.
editor by CX 2023-10-09
