Deskripsi Produk
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
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Profil Perusahaan
Tanya Jawab Umum
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
| Aplikasi: | Motor |
|---|---|
| Tata letak: | Cycloidal |
| Instalasi: | Tipe Vertikal |
| Melangkah: | Langkah Ganda |
| Size: | 32, 42, 52, 62,72mm |
| Manipulate Way: | Forced Manipulation |
| Kustomisasi: |
Tersedia
| Permintaan Khusus |
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Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles
Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:
Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.
Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.
Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.
Desain Kompak: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.
Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.
CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.
Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.
Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.
Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.
Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.
In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.
Differences Between Inline and Right-Angle Planetary Gearbox Configurations
Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:
Inline Planetary Gearbox:
- Configuration: In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.
- Compactness: Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.
- Efisiensi: Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.
- Output Speed and Torque: Inline gearboxes are better suited for applications that require higher output speeds and lower torque.
- Applications: They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.
Right-Angle Planetary Gearbox:
- Configuration: In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.
- Space Flexibility: Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.
- Torque Capacity: Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.
- Applications: They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.
- Efisiensi: Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.
Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.
Kontribusi Planetary Gearbox terhadap Efisiennya Otomasi Industri dan Robotika
Gearbox planetary memainkan peran penting dalam meningkatkan efisiensi sistem otomasi industri dan robotika dengan menawarkan beberapa keuntungan:
1. Desain Kompak: Gearbox planetary memberikan kepadatan daya yang tinggi dan bentuk yang ringkas. Hal ini penting dalam robotika dan otomasi di mana ruang terbatas dan komponen perlu terintegrasi dengan erat.
2. Kepadatan Torsi Tinggi: Gearbox planetary dapat mencapai keluaran torsi tinggi dalam ukuran yang ringkas, yang memungkinkan robot dan sistem otomatis menangani beban berat dan melakukan tugas berat secara efisien.
3. Presisi dan Akurasi: Desain sistem roda gigi planet memastikan kontrol gerak yang akurat dan presisi. Hal ini penting dalam aplikasi robotika yang membutuhkan pemosisian presisi dan gerakan halus untuk tugas-tugas seperti operasi pengambilan dan penempatan serta perakitan.
4. Redundansi: Beberapa planetary gearbox memiliki beberapa tingkat dan konfigurasi redundan. Hal ini memberikan tingkat redundansi bawaan, meningkatkan keandalan sistem otomasi dengan memungkinkan operasi berkelanjutan bahkan jika satu tingkat mengalami kegagalan.
5. Efisiensi: Gearbox planetary dirancang untuk efisiensi tinggi, meminimalkan kehilangan energi, dan memastikan daya yang disalurkan ke tahap output dimanfaatkan secara efektif. Efisiensi ini krusial untuk mengurangi konsumsi energi dan mengoptimalkan masa pakai baterai dalam aplikasi robotik.
6. Kontrol Kecepatan: Gearbox planetary memungkinkan kontrol kecepatan yang presisi, memungkinkan robot untuk melakukan tugas pada kecepatan yang bervariasi sesuai kebutuhan. Fleksibilitas ini penting untuk tugas-tugas yang membutuhkan dinamika gerak atau profil kecepatan yang berbeda.
7. Pengurangan Beban Motor: Gearbox planetary dapat mengurangi beban pada motor dengan memberikan keuntungan mekanis melalui reduksi gigi. Hal ini memungkinkan penggunaan motor yang lebih kecil dan lebih efisien tanpa mengorbankan kinerja.
8. Penyerapan Guncangan: Elastisitas bawaan gigi roda gigi di kotak roda gigi planet dapat membantu menyerap guncangan dan benturan, melindungi komponen sistem dan memastikan operasi yang lancar di lingkungan yang dinamis.
9. Kustomisasi: Gearbox planetary dapat disesuaikan dengan kebutuhan aplikasi spesifik, termasuk rasio roda gigi, konfigurasi output, dan opsi pemasangan. Kemampuan adaptasi ini memungkinkan integrasi optimal ke dalam berbagai pengaturan otomasi dan robotika.
10. Perawatan dan Daya Tahan: Gearbox planetary berkualitas tinggi dirancang untuk daya tahan dan perawatan yang rendah. Hal ini terutama penting dalam otomasi industri dan robotika, yang membutuhkan operasi berkelanjutan dan waktu henti minimal.
Secara keseluruhan, kotak roda gigi planet memberikan kontribusi yang signifikan terhadap efisiensi operasi sistem otomasi industri dan robotika dengan menyediakan torsi, presisi, kekompakan, dan keandalan yang dibutuhkan untuk aplikasi yang dinamis dan menuntut ini.
editor by CX 2023-11-29
