Deskripsi Produk
Deskripsi Produk
Double Support Large Capacity planetary gear drive gearboxes for stepper motor
planetary gear drive gearboxes is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
planetary gear drive gearboxes characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the kotak roda gigi. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
| WAB series parameters | Model number | WAB042 | WAB60 | WAB090 | WAB115 | WAB140 | WAB180 | WAB220 |
| Rated output torque | 14-22 | 23-60 | 48-160 | 140-330 | 342-650 | 520-1200 | 1140-2000 | |
| Reduction ratio | L1: 3, 4, 5, 6, 7, 8, 9, 10 L2: 15, 20, 25, 30, 35, 40, 50, 70, 80, 100 | |||||||
| Planetary gear backlash | L1: P0≤1 P1≤3 P2≤5 L2: P0≤3 P1≤5 P2≤7 | |||||||
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Product Advantage
Compared with other reduction machines, planetary gear reduction machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics, planetary gear reducer is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
Profil Perusahaan
Factory Display
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
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| Aplikasi: | Motor, Machinery, Agricultural Machinery, Mechanical Equipment |
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| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Tipe Vertikal |
| Kustomisasi: |
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Shipping Cost:
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Konsep Susunan Poros Koaksial dan Paralel pada Gearbox Planetary
Susunan poros koaksial dan paralel mengacu pada orientasi poros input dan output dalam kotak roda gigi planet:
- Susunan Poros Koaksial: Dalam pengaturan ini, poros input dan output sejajar pada sumbu yang sama, dengan satu poros melewati titik tengah poros lainnya. Desain ini menghasilkan kotak roda gigi yang ringkas dan hemat ruang, sehingga cocok untuk aplikasi dengan ruang terbatas. Kotak roda gigi planetary koaksial umumnya digunakan dalam skenario di mana kotak roda gigi perlu diintegrasikan ke dalam rumah atau penutup yang ringkas.
- Susunan Poros Paralel: Pada susunan poros paralel, poros masukan dan keluaran diposisikan sejajar satu sama lain, tetapi tidak pada sumbu yang sama. Sebaliknya, keduanya ditempatkan secara offset. Konfigurasi ini memungkinkan fleksibilitas yang lebih besar dalam merancang tata letak kotak roda gigi dan mesin di sekitarnya. Kotak roda gigi planet poros paralel sering digunakan dalam aplikasi yang susunan spasialnya mengharuskan poros masukan dan keluaran diposisikan di lokasi yang berbeda.
Pilihan antara susunan poros koaksial dan paralel bergantung pada faktor-faktor seperti ruang yang tersedia, kebutuhan mekanis, dan tata letak sistem keseluruhan yang diinginkan. Susunan koaksial menguntungkan ketika ruang terbatas, sementara susunan paralel menawarkan fleksibilitas desain yang lebih besar untuk mengakomodasi berbagai kendala spasial.
Meningkatkan Kinerja Sistem Turbin Angin dengan Planetary Gearbox
Gearbox planetary memainkan peran penting dalam meningkatkan kinerja dan efisiensi sistem turbin angin. Berikut kontribusinya:
1. Konversi Kecepatan: Turbin angin beroperasi optimal pada kecepatan putar tertentu untuk menghasilkan listrik secara efisien. Gearbox planetary memungkinkan konversi kecepatan antara kecepatan putar rendah rotor turbin angin dan kecepatan tinggi yang dibutuhkan generator. Adaptasi kecepatan ini memastikan generator beroperasi pada efisiensi puncaknya, menghasilkan pembangkitan daya maksimum.
2. Amplifikasi Torsi: Bilah turbin angin dapat mengalami perubahan kecepatan angin, yang mengakibatkan beban torsi yang berfluktuasi. Gearbox planetary dapat memperkuat torsi yang dihasilkan oleh bilah rotor sebelum menyalurkannya ke generator. Penggandaan torsi ini membantu menjaga kestabilan operasi generator bahkan saat kecepatan angin berfluktuasi, sehingga meningkatkan produksi energi secara keseluruhan.
3. Desain Kompak: Turbin angin sering dipasang di lokasi dengan ruang terbatas, seperti anjungan lepas pantai atau daerah padat penduduk. Gearbox planetary menawarkan desain yang ringkas, memungkinkan transmisi daya yang efisien dalam ruang yang kecil. Kekompakan ini sangat penting untuk mengakomodasi gearbox di ruang nacelle turbin angin yang terbatas.
4. Distribusi Beban: Turbin angin menghadapi berbagai kondisi angin, termasuk hembusan angin kencang dan turbulensi. Gearbox planetary mendistribusikan beban secara merata di antara beberapa planet gear, mengurangi tekanan dan keausan pada masing-masing komponen. Distribusi beban yang seimbang ini meningkatkan daya tahan dan keandalan gearbox.
5. Optimalisasi Efisiensi: Gearbox planetary dikenal karena efisiensinya yang tinggi berkat susunan sumbu paralel dan beberapa tingkat gigi. Transmisi daya yang efisien meminimalkan kehilangan energi di dalam gearbox, sehingga menghasilkan lebih banyak daya yang dikonversi dari energi angin menjadi listrik.
6. Pemeliharaan dan Keandalan: Konstruksi planetary gearbox yang kokoh berkontribusi pada daya tahan dan umur pakainya. Turbin angin sering beroperasi di lingkungan yang menantang, dan keandalan gearbox sangat penting untuk meminimalkan perawatan dan waktu henti. Rendahnya kebutuhan perawatan dan kemampuan planetary gearbox untuk menangani berbagai beban berkontribusi pada keandalan sistem turbin angin secara keseluruhan.
7. Kontrol Kecepatan Variabel: Beberapa turbin angin menggunakan operasi kecepatan variabel untuk mengoptimalkan pembangkitan daya pada berbagai kecepatan angin. Gearbox planetary dapat memfasilitasi kontrol kecepatan variabel dengan menyesuaikan rasio roda gigi agar sesuai dengan kondisi angin. Fleksibilitas ini meningkatkan penangkapan energi dan mengurangi tekanan pada komponen turbin.
8. Adaptasi terhadap Ukuran Turbin: Gearbox planetary tersedia dalam berbagai ukuran dan rasio roda gigi, sehingga mudah disesuaikan dengan berbagai ukuran turbin dan daya keluaran. Fleksibilitas ini memungkinkan produsen turbin angin untuk memilih gearbox yang sesuai dengan kebutuhan proyek tertentu.
Secara keseluruhan, planetary gearbox memainkan peran penting dalam mengoptimalkan kinerja, efisiensi, dan keandalan sistem turbin angin. Kemampuannya untuk mengubah kecepatan, memperkuat torsi, dan mendistribusikan beban menjadikannya komponen kunci dalam memanfaatkan energi angin untuk pembangkit listrik yang bersih dan berkelanjutan.
Factors to Consider When Selecting a Planetary Gearbox
Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:
- Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
- Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
- Efisiensi: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
- Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
- Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
- Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
- Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
- Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
- Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
- Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
- Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.
By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.
editor by CX 2024-02-07
