Deskripsi Produk
Introducing the Concrete Mixer Truck Gearbox PMP 6.5R120, a state-of-the-art gearbox specifically designed to power and optimize the performance of concrete mixer trucks. This gearbox represents the pinnacle of engineering excellence, combining robust construction with precision performance for a seamless operation.
The PMP 6.5R120 gearbox is constructed from the finest materials, ensuring its durability and longevity even under the harshest conditions. Its internal gears and components are meticulously crafted to provide smooth, efficient power transmission, enabling the mixer truck to operate with maximum torque and minimal wear.
One of the key highlights of this gearbox is its advanced lubrication system. This ensures that all critical components are constantly lubricated, maintaining optimal performance and minimizing friction. This not only extends the gearbox’s lifespan but also enhances its overall reliability.
The PMP 6.5R120’s modular design allows for seamless integration into various mixer truck models, providing flexibility and convenience for construction companies. Whether you operate a small fleet or a large one, this gearbox can be easily adapted to fit your needs.
Safety is paramount in the construction industry, and the PMP 6.5R120 gearbox does not disappoint. Its reinforced housing provides robust protection to the internal components, shielding them from debris, dust, and other potential hazards. This ensures the safety of operators and the integrity of the gearbox.
In summary, the Concrete Mixer Truck Gearbox PMP 6.5R120 is a superior gearbox that offers unparalleled durability, efficiency, and performance. Its precision engineering, advanced lubrication system, modular design, and robust safety features make it the ultimate choice for construction professionals seeking the best gearbox for their concrete mixer trucks.
| Model NO. | PMP6.5R120 | Model | PMP6.5R120 |
| Lead Time | 5 Days | Transport Package | Standard Export Wooden Case |
| Colour | as Your Request | Usage | Concrete Mixer |
| Berat | 320KG | Specification | 56*56*68 |
| Trademark | Bodeke | Origin | China |
| HS Code | 8483457100 | Production Capacity | 100 Sets/Month |
| Technical data of Camray CMR conrete mixer gearbox | |||
| Model | PMP6.5R120 | PMP7Y120 | |
| Max.Output Torque Nm |
65,000 | 65,000 | |
| Perbandingan l= |
1:120 | 1:120 | |
| Max.installation angle of Drum | 11° | 11° | |
| Max.Input speed putaran per menit |
2500 | 2500 | |
| Max.Output speed putaran per menit |
18 | 18 | |
| Max.Capacity of Drum m³ | 8~12 | 8~12 | |
| Weight(without oil) KG | 310 | 310 | |
| Lubrication Oil Quantity dm³ | 11.5 | 11.5 | |
| Max.Misalignmeng of flange | |||
| ZTS P68 reducer / gearbox | ZHP P75S reducer / gearbox | A4VG180HD1MT1/32R-NSF02F571-S PISTON pump | 875719000 |
| ZTS P70 reducer / gearbox | DD33-MF reducer / gearbox | A7VO55LRDS/63L-NZB01-S PISTON pump | 8483457100 |
| ZTS P75S reducer / gearbox | ZHP P68 reducer / gearbox | Concrete Mixer Truck Mixer Drum Cement Mixer | SAUER,Bonfiglioli,TOPUNIOU,KYB,REXROTH, , ,PMP |
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| Aplikasi: | Machinery |
|---|---|
| Fungsi: | Change Drive Torque, Change Drive Direction |
| Tata letak: | Koaksial |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Tipe Vertikal |
| Melangkah: | Langkah Ganda |
| Sampel: |
US$ 700/Piece
1 Buah (Min.Pesanan) | |
|---|
| Kustomisasi: |
Tersedia
| Permintaan Khusus |
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Pergerakan Halus dan Terkendali pada Robot Industri dengan Planetary Gearbox
Gearbox planetary memainkan peran penting dalam memastikan pergerakan yang halus dan terkendali pada robot industri, meningkatkan presisi dan kinerjanya:
Mengurangi Reaksi Balik: Gearbox planetary dirancang untuk meminimalkan backlash, yaitu jumlah ruang bebas atau pergerakan bebas antar gigi roda gigi. Pengurangan backlash ini menghasilkan kontrol gerak yang presisi dan akurat, yang memungkinkan robot industri mencapai pemosisian dan pengulangan yang presisi.
Rasio Reduksi Gigi Tinggi: Gearbox planetary menawarkan rasio reduksi gigi yang tinggi, memungkinkan motor robot menghasilkan torsi yang lebih tinggi dengan kecepatan yang lebih rendah. Kemampuan ini memungkinkan robot untuk menangani beban berat dan melakukan tugas-tugas yang memerlukan penyesuaian halus dan gerakan yang rumit.
Desain Kompak: Desain planetary gearbox yang ringkas dan ringan memungkinkan integrasinya ke dalam ruang terbatas pada sambungan dan aktuator robot industri. Kekompakan ini krusial untuk menjaga efisiensi dan kelincahan pergerakan robot secara keseluruhan.
Kemampuan Multi-Kecepatan: Gearbox planetary dapat dirancang dengan beberapa tingkat gigi, memungkinkan robot industri beroperasi pada kecepatan yang berbeda sesuai kebutuhan untuk berbagai tugas. Fleksibilitas dalam pemilihan kecepatan ini meningkatkan fleksibilitas robot dalam melakukan tugas dengan berbagai kompleksitas.
Efisiensi Tinggi: Gearbox planetary dikenal karena efisiensinya yang tinggi, yang berarti kehilangan energi minimal selama transmisi gigi. Efisiensi ini memastikan pergerakan robot yang halus dan konsisten sekaligus mengoptimalkan konsumsi energi.
Distribusi Torsi: Susunan roda gigi planet memungkinkan distribusi torsi yang efisien di berbagai tingkat roda gigi. Fitur ini memastikan bahwa sambungan dan aktuator robot menerima jumlah torsi yang tepat untuk gerakan yang terkontrol, bahkan saat menangani beban yang bervariasi.
Integrasi yang Sempurna: Gearbox planetary dirancang agar mudah diintegrasikan dengan motor servo dan komponen robotik lainnya. Integrasi yang mulus ini memastikan kinerja gearbox selaras dengan sistem robotik secara keseluruhan.
Presisi dan Akurasi: Dengan menyediakan pengurangan gigi dan kontrol gerak yang presisi, kotak roda gigi planet memungkinkan robot industri untuk melakukan tugas yang menuntut tingkat presisi dan akurasi tinggi, seperti perakitan, pengelasan, pengecatan, dan penanganan material yang rumit.
Getaran Berkurang: Backlash yang berkurang dan pemasangan roda gigi yang halus pada planetary gearbox berkontribusi pada minimnya getaran selama pengoperasian robot. Hal ini menghasilkan pergerakan robot yang lebih senyap dan stabil, yang selanjutnya meningkatkan kinerja dan pengalaman pengguna.
Penanganan Beban Dinamis: Gearbox planetary dapat menangani beban dinamis yang dapat berubah selama operasi robot. Kemampuannya untuk mengelola beban yang bervariasi sambil mempertahankan gerakan yang terkendali sangat penting untuk kinerja robot yang aman dan andal.
Singkatnya, girboks planet memastikan pergerakan yang mulus dan terkendali pada robot industri dengan meminimalkan backlash, menawarkan rasio reduksi gigi yang tinggi, desain yang ringkas, memungkinkan kemampuan multi-kecepatan, mempertahankan efisiensi tinggi, mendistribusikan torsi secara efektif, terintegrasi secara mulus dengan sistem robotik, meningkatkan presisi dan akurasi, mengurangi getaran, dan memungkinkan penanganan beban yang dinamis. Fitur-fitur ini secara kolektif berkontribusi pada pergerakan robot industri yang presisi dan optimal dalam berbagai aplikasi dan industri.
Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance
The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:
Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.
Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.
Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.
Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.
Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.
Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.
Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.
Design Principles and Functions of Planetary Gearboxes
Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:
- Perlengkapan Matahari: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
- Roda Gigi Planet: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
- Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
- Fungsi: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
- Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
- Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
- Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
- Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
- Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.
Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.
editor by CX 2024-04-29
