製品説明
PROFESSIONAL MANUFACTURE
— SINCE 1995
NGW series Three Stage High Ratio Low rpm Planetary Gear reducer gearbox
Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light
industry,environmental protection, paper making, printing, lifting transport, food industry and so on.
Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.
製品説明
Adopts modular design, which can be changed and combined according to customer requirements;
Adopts involute planetary gear transmission, uses internal and external meshing and power splitting;
The gears are all treated by carburizing and quenching to obtain a high-hard wear-resistant surface.
After heat treatment, the gears are all ground, which reduces noise and improves the efficiency and service life of the whole machine.
Light weight, small volume, large transmission ratio range, high efficiency, stable operation, low noise and strong adaptability.
製品パラメータ
|
MODEL SIZE |
RATIO RANGE |
POWER |
|
|
ONE STAGE |
NGW |
2.8 3.15 3.55 4 4.5 5 5.6 6.3 7.1 8 9 10 11.2 12.5 |
1.7-1228KW |
|
TWO STAGE |
NGW 122 |
22.4 .5 35.5 160 |
0.4-459KW |
|
THREE STAGE |
NGW 113 123 |
1800 2000 |
0.1-47.1KW |
Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox.
詳細な写真
Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.
In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.
Packaging & Shipping
Application
| Driven machines | |||
| Waste water treatment | Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps | Dredgers | Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears |
| Chemical industry | Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges | Metal working mills | plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills |
| Metal working mills | Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives | Conveyors | Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears |
| Frequency converters | Reciprocating compressors | ||
| Cranes | Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes | Cooling towers | Cooling tower fans, blowers axial and radial |
| Cane sugar production | Cane knives, cane mills | Beet sugar production | Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter |
| Paper machines | Pulper drives | Cableways | Material ropeways, continuous ropeway |
| Cement industry | Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers | ||
会社概要
Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.
よくある質問
1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).
2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.
3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher
4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| 応用： | Motor, Machinery, Agricultural Machinery, Manufacturing Plant |
|---|---|
| 関数： | 動力分配、クラッチ、駆動トルクの変更、駆動方向の変更、速度変更、速度低下、速度上昇 |
| レイアウト: | 同軸 |
| サンプル: |
US$ 1200/Piece
1個(最小注文数) | Order Sample High Ratio Low rpm Planetary Gear reducer gearbox
|
|---|
| カスタマイズ: |
利用可能
| カスタマイズされたリクエスト |
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Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes
The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:
- Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
- Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
- Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
- Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
- 反発: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
- Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
- Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
- Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.
In summary, the design and profile of gear teeth play a crucial role in determining the efficiency of planetary gearboxes. Optimal tooth profiles, shapes, pressure angles, thicknesses, widths, surface finishes, and material selections all contribute to reducing friction, wear, and energy losses, resulting in improved overall efficiency.
遊星ギアボックスの寿命を延ばすメンテナンス方法
遊星ギアボックスの寿命と最適な性能を確保するには、適切なメンテナンスが不可欠です。遊星ギアボックスの寿命を延ばすのに役立つ具体的なメンテナンス方法をご紹介します。
1. 定期検査： ギアボックスの定期的な目視検査をスケジュールに組み入れましょう。摩耗、損傷、オイル漏れ、その他の異常な状態がないか確認しましょう。問題を早期に発見することで、より深刻な問題を防ぐことができます。
2. 潤滑： ギアボックス部品間の摩擦と摩耗を低減するには、適切な潤滑が不可欠です。潤滑油の種類、粘度、交換間隔については、メーカーの推奨事項に従ってください。早期摩耗を防ぐため、ギアボックスが適切に潤滑されていることを確認してください。
3. 適切な取り付け: ギアボックスがメーカーのガイドラインと仕様に従って正しく取り付けられていることを確認してください。適切なアライメント、トルク設定、クリアランスは、ミスアライメントに起因する摩耗やその他の問題を防ぐために不可欠です。
4. 負荷監視: ギアボックスの設計容量を超える過負荷は避けてください。過負荷は摩耗を加速させ、ギアボックスの寿命を縮める可能性があります。負荷状態を定期的に監視し、ギアボックスの定格容量内であることを確認してください。
5. 温度制御： 動作温度は推奨範囲内に維持してください。過度の熱は摩耗の促進や潤滑油の劣化につながる可能性があります。高温環境では、適切な換気と冷却対策が必要となる場合があります。
6. シールとガスケットの検査： シールとガスケットに漏れの兆候がないか定期的に点検してください。シールが損傷すると潤滑剤が漏れて汚染され、早期摩耗やギアの損傷につながる可能性があります。
7. 振動解析： 振動解析技術を用いることで、位置ずれ、アンバランス、その他の機械的な問題の早期兆候を検出できます。振動レベルを監視することで、深刻な損傷につながる前に問題を特定することができます。
8. 予防保守： ギアボックスの運転状況と使用状況に基づいて予防保守プログラムを確立します。ギアの点検、潤滑油の交換、部品の交換など、定期的な保守作業を必要に応じて実施します。
9. トレーニングとドキュメント作成: メンテナンス担当者がギアボックスの適切なメンテナンス手順を習得していることを確認してください。ギアボックスの状態と履歴を追跡するために、メンテナンス作業、検査、修理の包括的な記録を保管してください。
10. メーカーのガイドラインを参照してください。 ギアボックスのモデルと用途に応じたメーカーのメンテナンスおよびサービスガイドラインを必ず参照してください。これらのガイドラインに従うことで、保証の適用範囲を維持し、ベストプラクティスを確実に遵守することができます。
これらのメンテナンス方法を遵守することで、遊星ギアボックスの寿命を大幅に延ばし、ダウンタイムを最小限に抑え、産業機械またはアプリケーションの信頼性の高いパフォーマンスを確保できます。
Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics
Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:
1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.
2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.
3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.
4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.
5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.
6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.
7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.
8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.
9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.
10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.
Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.
editor by CX 2023-10-08
