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China supplier CZPT Precision Automatic Planetary Gearbox Gear Reducer for Industry gearbox engine

제품 설명

제품 설명

특징:
Precision planetary gear reducer is a new generation of practical products independently developed by our company.It intearatesadvanced technoloaies in European and American markets and has the folowing.

Main characteristics:
1. Low noise:below 65db
2. Low back gap: up to 3arc minutes for CZPT and 5arc minutes for double stage.
3. High efficiency:more than 95% of singe stage and 92% of double stage.
4. High input speed:up to8000RPM
5. High torque: higher than the general standard planetary reducer torque.
6. High stability: using high-strenath alloy steelthe whole gear is treated with carbon-nitriding to achieve the best hardness,ensuring the service life and long-term use of the original precision.
7. Hiah deceleration ratio: adoptina modular desianplanetary gear box can be connected with each other,and the speed ratio can reach more than 1/1000.

Precision usage:
Precision Planetary Gear Reducer is widely used in the following domain:
1. High end precision equipment.
2. Medical health,electronic information industry.
3. Industrial robots,Production automationCNC machine tool manufacturing industry
4. Motor,textile,printing,food,metallurgical,environmental protection engineering. warehouse logistics industry.

Precision Gearboxes, Motors and Reducers

Precision Transmission Gear

Custom CNC Machining Parts Service

Quotation

According to your drawing(size, material,and required technology, etc)

재료

Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.

Surface Treatment

Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.

Tolerance

+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form

Processing

CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.

Drawing Formats

Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

 

5-axis CNC Milling Parts

Material Available

Aluminum

Stainless Steel

Brass

Copper

Iron

Plastic

AL6061

SS201

C35600

C11000

20#

POM

AL6063

SS301

C36000

C12000

45#

Peek

AL6082

SS303

C37700

C12200

Q235

PMMA

AL7075

SS304

C37000

C15710

Q345B

ABS

AL2571

SS316

C37100

etc…

Q345B

Delrin

AL5052

SS416

C28000

 

1214/1215

Nylon

ALA380

etc…

C26000

 

12L14

PVC

etc…

 

C24000

 

Carbon steel

PP

 

 

C22000

 

4140 / 4130

PC

 

 

etc…

 

etc…

etc…

Surface Treatment

Material Available

As machined

All metals

Smoothed

All metals and Plastic (e.g aluminum, steel,nylon, ABS)

Powder Coated

All metals ( e.g aluminum, steel)

Brushing

All metals (e.g aluminum, steel)

Anodized Hardcoat

Aluminum and Titanium alloys

Electropolished

Metal and plastic (e.g aluminum, ABS)

Bead Blasted

Aluminum and Titanium alloys

Anodized Clear or Color

Aluminum and Titanium alloys

Application Field

 

회사 프로필

HangZhou CZPT Intelligent Technology Co. Ltd was established in 2003. Since established, we always focus on precision transmission and mechanical parts manufacturing & processing. We have a professional R&D team and advanced gear hobbing machine, gear grinding machine, gear shaping machine, CNC Lathe machines and milling machines, which can give comprehensive solutions according to user’s requirements, from the design. 

we bulid us through help others succes. CZPT always focuses on the development ability, and now, it owns more than 30 patents. Our company has several advanced engineering design softwares and applied more than 20 new technologies and new processes. And also, it is certified by ISO 9001: 2015 and ISO 14001: 2015.

For more than 10 years, our company has been committed to the production and processing of precision parts and non-standard automation design. With a highly qualified workforce, relying on rich experience in precision processing and international leading equipment, the company has established strategic partnerships with world-renowned enterprises in the fields of aviation, medical and industrial precision test and measurement equipment.

자주 묻는 질문

Q1: How to get a quotation?

A1: Please send us drawings in igs, dwg, step etc. together with detailed PDF.If you have any requirements, please note,
and we could provide professional advice for your reference.

 

Q2: How long can i get the sample?

A2: Depends on your specific items,within 7-10 days is required generally.

 

Q3: How to enjoy the OEM services?

A3: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.

 

Q4: Will my drawings be safe after sending to you?

A4: Yes, we will keep them well and not release to third party without your permission. Of course, we would ensure the safety of the drawing.

 

Q5: What shall we do if we do not have drawings?

A5: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width), CAD or 3D file will be made for you if placed order.

 

애플리케이션: 자동차, 전기 자동차, 오토바이, 기계, 선박, 장난감, 농업 기계, 자동차
기능: 분배 전력, 클러치, 구동 토크 변경, 구동 방향 변경, 속도 변경, 속도 감소, 속도 증가
공들여 나열한 것: Cycloidal
경도: 경화된 치아 표면
설치: 세로형
단계: 3단계
샘플:
US$ 600/Piece
1개(최소 주문)

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샘플 요청

기어 기어박스

기어 감속기의 수명을 연장하기 위해서는 어떤 유지관리 관행이 필수인가요?

적절한 유지관리는 감속기의 수명을 연장하고 최적의 성능을 보장하는 데 매우 중요합니다. 필수적인 유지관리 방법은 다음과 같습니다.

  • 1. 윤활: 기어 감속기의 정기적인 윤활은 마찰, 마모 및 발열을 줄이는 데 필수적입니다. 권장 윤활제를 사용하고 제조업체의 윤활 주기 지침을 준수하십시오.
  • 2. 검사: 기어 감속기의 마모, 손상 또는 누출 징후를 정기적으로 점검하십시오. 작동 중 비정상적인 소음, 진동 또는 온도 상승이 있는지 확인하십시오.
  • 3. 정렬: 입력축과 출력축의 정렬을 올바르게 하십시오. 정렬이 잘못되면 마모, 소음 증가 및 효율 저하로 이어질 수 있습니다. 제조업체의 사양에 따라 부품을 정렬하십시오.
  • 4. 냉방 및 환기: 과열을 방지하기 위해 적절한 냉각 및 환기를 유지하세요. 냉각 팬과 통풍구가 깨끗하고 막히지 않았는지 확인하세요.
  • 5. 씰 유지 관리: 오염 물질이 감속기에 유입되는 것을 방지하기 위해 필요에 따라 씰을 검사하고 교체하십시오. 오염 물질은 마모를 가속화하고 성능을 저하시킬 수 있습니다.
  • 6. 볼트 및 패스너: 작동 중 느슨해짐으로 인해 정렬 불량이나 부품 손상이 발생하는 것을 방지하기 위해 볼트와 패스너를 정기적으로 점검하고 조이십시오.
  • 7. 마모된 부품 교체: 기어, 베어링, 씰 등 마모되거나 손상된 구성품은 제조업체의 정품 부품으로 교체하세요.
  • 8. 진동 분석: 잠재적인 문제를 조기에 파악하기 위해 주기적인 진동 분석을 실시하십시오. 과도한 진동은 정렬 불량이나 부품 마모를 나타낼 수 있습니다.
  • 9. 유지 관리 기록: 윤활 일정, 검사 날짜, 부품 교체 등을 포함한 자세한 유지 관리 기록을 보관하십시오. 이를 통해 감속기 이력을 추적하고 향후 유지 관리 계획을 세우는 데 도움이 됩니다.
  • 10. 훈련: 유지 보수 인력에게 기어 감속기 유지 보수 및 문제 해결 기술에 대한 적절한 교육을 제공합니다.

이러한 유지 관리 관행을 준수하면 기어 감속기의 수명을 극대화하고, 가동 중지 시간을 최소화하며, 산업 공정에서 안정적인 작동을 보장할 수 있습니다.

기어 기어박스

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

사용자 정의:
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기어 기어박스

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China supplier CZPT Precision Automatic Planetary Gearbox Gear Reducer for Industry   gearbox engineChina supplier CZPT Precision Automatic Planetary Gearbox Gear Reducer for Industry   gearbox engine
editor by CX 2023-09-04

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