제품 설명
제품 설명
NB042 series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearing, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.
Product Name: High Precision Planetary Reducer
Product Series: NB042 Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
우리의 장점
높은 정밀도
High load
저소음
상세 사진
제품 매개변수
| Segment number | Single segment | ||||||||||||||||
| 비율 | i | 4 | 5 | 6 | 7 | 8 | 9 | 10 | |||||||||
| 정격 출력 토크 | nm | 18 | 20 | 18 | 18 | 16 | 13 | 13 | |||||||||
| Emergency stop torque | nm | Three times of Maximum Output Torque | |||||||||||||||
| Rated input speed | Rpm | 5000 | |||||||||||||||
| Max input speed | Rpm | 10000 | |||||||||||||||
| Ultraprecise backlash | 아크민 | – | |||||||||||||||
| Precision backlash | 아크민 | ≤3 | |||||||||||||||
| Standard backlash | 아크민 | ≤5 | |||||||||||||||
| Torsional rigidity | Nm/아크분 | 3 | |||||||||||||||
| Max.bending moment | nm | 780 | |||||||||||||||
| Max.axial force | N | 390 | |||||||||||||||
| Service life | hr | 20000(10000 under continuous operation) | |||||||||||||||
| 능률 | % | ≥97% | |||||||||||||||
| 무게 | 킬로그램 | 0.6 | |||||||||||||||
| 작동 온도 | 섭씨 | -10ºC~+90ºC | |||||||||||||||
| 매끄럽게 하기 | Synthetic grease | ||||||||||||||||
| Protection class | IP64 | ||||||||||||||||
| Mounting Position | All directions | ||||||||||||||||
| Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤56 | |||||||||||||||
| Rotary inertia | Kg·cm² | 0.03 | |||||||||||||||
적용 산업
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
| 애플리케이션: | 자동차, 기계, 선박, 농업 기계 |
|---|---|
| 경도: | 경화된 치아 표면 |
| 설치: | Plantery Gearbox |
| 공들여 나열한 것: | All Directions |
| Gear Shape: | Helical Gear |
| 단계: | 단일 단계 |
| 사용자 정의: |
사용 가능
| 맞춤형 요청 |
|---|
Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles
Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:
Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.
Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.
Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.
컴팩트한 디자인: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.
Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.
CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.
Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.
Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.
Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.
Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.
In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.
Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment
Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:
High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.
컴팩트한 디자인: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.
Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.
Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.
Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.
Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.
Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.
행성 기어박스 선택 시 고려해야 할 요소
특정 용도에 적합한 유성 기어박스를 선택하려면 최적의 성능과 호환성을 보장하기 위해 다양한 요소를 고려해야 합니다. 다음은 염두에 두어야 할 핵심 요소입니다.
- 하중 요구 사항: 애플리케이션의 토크 및 속도 요구 사항을 확인하십시오. 유성 기어박스는 다양한 토크 및 속도 비율을 제공하므로, 적절한 부하 용량을 갖춘 적절한 기어박스를 선택하는 것이 중요합니다.
- 비율: 원하는 출력 속도와 토크를 달성하는 데 필요한 기어 감속비를 평가합니다. 유성 기어박스는 다양한 기어비로 제공되어 출력 특성을 맞춤 설정할 수 있습니다.
- 능률: 기어박스의 효율은 에너지 소비와 열 발생에 영향을 미치므로 이를 고려하십시오. 효율이 높은 기어박스는 변속 중 전력 손실을 최소화합니다.
- 크기 및 컴팩트함: 행성 기어박스는 작은 크기로 유명하지만, 성능 요구 사항을 충족하는 동시에 사용 가능한 공간에 맞는 크기를 선택하는 것이 중요합니다.
- 장착 구성: 애플리케이션에 기어박스를 어떻게 장착할지 결정하세요. 유성 기어박스는 플랜지, 샤프트, 풋 마운팅 등 다양한 장착 옵션을 가질 수 있습니다.
- 입력 및 출력 유형: 장비와의 호환성을 보장하기 위해 수컷, 암컷, 키형, 스플라인형 또는 중공형 샤프트와 같은 적절한 입력 및 출력 샤프트 구성을 선택하세요.
- 환경: 온도, 습도, 먼지, 화학 물질 노출 가능성 등 작동 환경을 고려하십시오. 해당 조건을 견딜 수 있는 적절한 씰과 재질을 갖춘 기어박스를 선택하십시오.
- 정확성: 일부 애플리케이션에는 정밀한 모션 제어가 필요합니다. 정확도가 중요하다면 백래시가 최소화되고 기어 맞물림 품질이 높은 기어박스를 선택하세요.
- 서비스 수명 및 신뢰성: 제조사의 사양을 바탕으로 기어박스의 예상 수명과 신뢰성을 평가하십시오. 신뢰할 수 있는 제품을 생산하는 것으로 알려진 명성 있는 제조사를 선택하십시오.
- 백래시: 백래시는 위치 정확도에 영향을 줄 수 있는 기어 사이의 간격입니다. 적용 분야에 따라 백래시가 낮은 기어박스가 필요하거나 백래시를 보상하는 방법이 필요할 수 있습니다.
- 예산: 성능 요구 사항의 균형을 맞추면서 예산 제약도 고려하세요. 경우에 따라 고품질 기어박스에 미리 투자하면 유지 보수 및 다운타임 감소를 통해 장기적인 비용 절감 효과를 얻을 수 있습니다.
이러한 요소를 신중하게 고려하고 기어박스 제조업체나 전문가와 상의하면 해당 응용 분야의 고유한 요구 사항을 가장 잘 충족하는 행성 기어박스를 선택할 수 있습니다.
editor by CX 2023-09-13
