제품 설명
제품 설명
The reducer is generally used for low-speed and high-torque transmission equipment. The motor, internal combustion engine or other high-speed running power is used to achieve the purpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer. The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect. The ratio of the number of teeth of the large and small gears is the transmission ratio.
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| 42 Series Planetry Gearbox for Stepper Motor |
L1 | 4 | 25 | ||
| 5 | 28 | ||||
| 7 | 20 | ||||
| 10 | 10 | ||||
| L2 | 16 | 30 | |||
| 20 | 30 | ||||
| 25 | 32 | ||||
| 28 | 30 | ||||
| 35 | 30 | ||||
| 40 | 25 | ||||
| 50 | 25 | ||||
| 70 | 20 | ||||
| Adapted motor | Stepper Motor | ||||
| Rated Input Speed (rpm) | 3000/min | ||||
| Max Input Speed (rpm) | 6000/min | ||||
| 백래시 | L1 | ≤15 Arcmin | |||
| L2 | ≤20 Arcmin | ||||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| 능률 | L1 | 94% | |||
| L2 | 92% | ||||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤60 db | ||||
| Weight (kg) | L1 | 0.75 | |||
| L2 | 0.95 | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
Production Range
42 Series Planetary Gearbox
백래시: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 12,16,20,25,28,35,40,50,70
Frame Dimension: 42mm Input Flange
기어 배열: Planetary Straight Teeth
60 Series Planetary Gearbox
백래시: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm Input Flange
Gear Arrangement: Planetary Straight Teeth
90 Series Planetary Gearbox
백래시: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 90mm Input Flange
기어 배열: Planetary Straight Teeth
Powder Metal Series Planetary Gearbox
백래시: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 42mm & 57mm
기어 배열: Planetary Straight Teeth
Right Angle Series Planetary Gearbox
백래시: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm & 90mm
기어 배열: Planetary Straight Teeth
Application Field
Automatic Arms
Assembly Line
3D-Printer
Medical -Equipment
CNC Machine
Tapping Machine
Other Automation Devices
Why Choose Us
ZheJiang High Precision Gear Transmission Co., Ltd
COMPANY
ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CZPT workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely.
The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.
WORKSHOP
CERTIFICATIONS
자주 묻는 질문
Q:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q : How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q : What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q : Do you provide customized service?
A: Yes, we provide customized services. You only need to put CZPT your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
| 애플리케이션: | 자동차, 기계, 선박, 농업 기계 |
|---|---|
| 기능: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| 공들여 나열한 것: | 같은 축의 |
| 경도: | 경화된 치아 표면 |
| 설치: | 세로형 |
| 단계: | 더블 스텝 |
| 샘플: |
US$ 80/Piece
1개(최소 주문) | |
|---|
| 사용자 정의: |
사용 가능
| 맞춤형 요청 |
|---|
Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a crucial role in enhancing the efficiency and performance of conveyor belts in mining operations:
- High Torque Transmission: Planetary gearboxes are capable of transmitting high torque with minimal backlash. This feature ensures that the gearbox efficiently handles the substantial load requirements of conveyor belts used in mining, preventing slippage and ensuring reliable material transportation.
- 컴팩트한 디자인: The compact size of planetary gearboxes allows them to be integrated seamlessly into conveyor systems, optimizing space utilization and allowing for efficient equipment layout in mining environments.
- Variable Speed Control: Planetary gearboxes provide precise speed control and can accommodate various speed requirements of conveyor belts. This versatility allows operators to adjust the conveyor speed to match specific material handling needs.
- High Efficiency: The inherent design of planetary gearboxes minimizes energy losses due to efficient power transmission. This efficiency translates into reduced energy consumption and operational costs over the lifetime of the conveyor system.
- Reliability and Durability: Planetary gearboxes are engineered to withstand demanding conditions often encountered in mining environments, including shock loads, abrasive materials, and harsh weather. Their robust construction ensures reliable operation and minimal downtime.
- Low Maintenance: The durability of planetary gearboxes leads to reduced maintenance requirements. This benefit is particularly valuable in mining operations where minimizing downtime is essential for maintaining high productivity levels.
- Customizability: Planetary gearboxes can be tailored to suit specific conveyor system requirements, including gear ratios, torque ratings, and mounting options. This flexibility allows for optimized system design and performance.
By effectively transmitting power, providing accurate speed control, and offering a compact and robust design, planetary gearboxes significantly enhance the efficiency and reliability of conveyor belts in mining operations. Their ability to handle high loads, operate with low maintenance needs, and withstand harsh conditions contributes to improved productivity and reduced operational costs.
행성 기어박스 기술의 최근 발전
유성 기어박스 기술의 발전으로 성능, 효율, 그리고 내구성이 향상되었습니다. 주목할 만한 발전 사항은 다음과 같습니다.
고효율 기어링: 제조업체들은 첨단 소재와 정밀 제조 기술을 사용하여 최적화된 치형을 가진 기어를 제작합니다. 이를 통해 마찰을 줄이고 전반적인 효율을 향상시켜 에너지 손실을 줄이면서 동력 전달을 향상시킵니다.
향상된 윤활: 혁신적인 윤활 시스템과 고성능 윤활제를 사용하여 극한 환경에서도 일관되고 안정적인 윤활을 보장합니다. 이를 통해 기어박스의 마모를 줄이고 수명을 연장할 수 있습니다.
컴팩트한 디자인: 엔지니어들은 성능 저하 없이 더욱 작고 가벼운 유성 기어박스를 설계하는 데 주력하고 있습니다. 이는 공간과 무게가 제한된 애플리케이션에 특히 중요합니다.
통합 센서: 이제 유성 기어박스에는 온도, 진동 및 기타 작동 매개변수에 대한 실시간 데이터를 제공하는 센서와 모니터링 시스템이 장착되고 있습니다. 이를 통해 예측 정비 및 잠재적 문제의 조기 감지가 가능해집니다.
스마트 기어박스: 일부 최신 유성 기어박스에는 원격 모니터링, 적응 제어, 데이터 분석과 같은 스마트 기능이 탑재되어 있습니다. 이러한 기능은 운영 효율성을 높이고 자동화 시스템과의 통합을 향상시킵니다.
첨단소재: 고급 합금 및 복합재와 같은 고강도 및 내마모성 소재를 사용하면 유성 기어박스의 내구성과 하중 지지력이 향상됩니다. 이는 특히 고하중 및 고토크 응용 분야에 유용합니다.
사용자 정의 및 시뮬레이션: 고급 시뮬레이션 및 모델링 도구를 통해 엔지니어는 특정 용도에 맞는 유성 기어박스를 설계하고 최적화할 수 있습니다. 이러한 맞춤 설계를 통해 원하는 성능과 신뢰성 수준을 달성할 수 있습니다.
소음 및 진동 감소: 기어 설계와 제조 기술의 혁신으로 더 조용하고 부드럽게 작동하는 행성 기어박스가 개발되어 소음과 진동이 문제가 되는 분야에 적합해졌습니다.
환경 고려 사항: 환경에 대한 인식이 높아짐에 따라 제조업체에서는 행성 기어박스에 사용할 더욱 친환경적인 윤활제와 소재를 개발하여 생태발자국을 줄이고 있습니다.
전반적으로 행성 기어박스 기술의 최근 발전은 다양한 산업과 응용 분야의 끊임없이 변화하는 요구를 충족하기 위해 효율성, 내구성, 다용성을 향상시키는 데 목표를 두고 있습니다.
Design Principles and Functions of Planetary Gearboxes
Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:
- Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
- Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
- Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
- 기능: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
- Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
- 토크 증폭: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
- Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
- Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
- Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.
Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.
editor by CX 2023-09-27
