제품 설명
PLANETX planetary reduce
The source manufacturer of the planetary gear reducer servo step by step planetary gear reducer
회사 프로필
Planetary reducer square flange:
Planetary reducer is widely used in industrial products due to its small size, light weight, large torque, wide speed ratio range, high rigidity, high precision, high transmission efficiency, maintenance free and other characteristics.
The planetary reducer structure is composed of a sun gear and a planet gear to form an external mesh, and a planet gear and an internal gear ring to form an internal mesh, so that the planet gear can realize revolution while realizing self rotation and maximum transmission of guarantee force; The minimum speed ratio of single-stage reduction is 3, and the maximum speed ratio is generally not more than 10. Common reduction ratios are 3, 4, 5, 6, 7, 8, and 10. The number of reducer stages is generally not more than 3, and the speed ratio is not more than 1.
Most planetary reducers are used with servo motors to reduce speed, increase torque, increase inertia, and ensure return accuracy (the higher the return accuracy, the higher the price). The maximum rated input speed of planetary reducers can reach 12000 rpm (depending on the size of the reducer itself, the larger the reducer, the smaller the rated input speed), and the operating temperature is generally between – 40 ºC and 120 ºC.
High Performance Planetary Gear Motor Precision Speed Reducer WAB060 Design Planetary Gearbox
1.Planetary carrier and output shaft are intergrated structure to ensure maximum torsional rigidity. 2.Planetary wheel with full needle design, increase the contact area to improve the rigidity and output torque. 3.The Gear adopts low carbon alloy steel, through carburizing and quenching, surface hardness is HRC62, anti-impact and strong abrasion resistance. 4.Gears refer to foreign imported software-assisted design to obtain the best tooth shape to reduce noise. 5.The input terminal is connected to the motor shaft in a double-tight manner to obtain the maximum clamping force and zero backlash power transmission. 6.Adopt spiral bevel gear design, allow high output torque, more than 30% higher than straight bevel gear. 7.High tolerance input speed, more than 8 times higher than straight bevel gear input. 8.The meshing tooth imprint of spiral bevel gear has been optimized by optimum design, and the contact tooth surface load is uniform, and long running life. 9.Bevel gears are meshed by optimum motion error analysis and strict process control to ensure high precision running backlash. 10.IP65, anti-dust, anti-water; low backlash, <3arcmin; low noise, <58dB 11.high efficiency(96%);Gear grinding process;easy motor mounting;life-time lubrication;various figure diameters.
Q: How to get a quick quote
A: Please provide the following information when contacting us
- Motor brand
- Motor model
- Motor dimension drawing
- What is the gear ratio
Q: How long is your delivery date
A: We all install it now, but it takes 3-5 days if it is not non-standard. Non standard 10-15 days, depending on the specific situation
Q:Do you provide samples, free or extra
A: A: You can reserve 1 first, and purchase it on demand
| 애플리케이션: | Machinery |
|---|---|
| 경도: | 경화된 치아 표면 |
| 설치: | Any |
| 공들여 나열한 것: | 같은 축의 |
| Gear Shape: | Cylindrical Gear |
| 단계: | 1-3 |
| 사용자 정의: |
사용 가능
| 맞춤형 요청 |
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How do manufacturers ensure the precision of gear tooth profiles in gear reducers?
Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:
1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.
2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.
3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.
4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.
5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.
6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.
7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.
8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.
By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.
What role do gear ratios play in optimizing the performance of gear reducers?
Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.
1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).
2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.
3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.
4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.
When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.
어떤 산업과 기계류에서 일반적으로 기어 감속기를 사용합니까?
기어 감속기는 토크 감소 및 속도 제어를 위해 다양한 산업 및 기계류에서 널리 사용됩니다. 일반적인 산업 및 응용 분야는 다음과 같습니다.
- 1. 제조: 기어 감속기는 컨베이어, 믹서, 포장 기계 등의 제조 장비에서 속도를 제어하고 전력을 효율적으로 전달하는 데 사용됩니다.
- 2. 자동차: 이러한 부품은 차량의 변속기 및 차동 장치의 동력 전달과 같은 용도로 사용됩니다.
- 3. 항공우주: 기어 감속기는 랜딩 기어 메커니즘과 엔진 부속품을 포함한 항공기 시스템에 사용됩니다.
- 4. 로봇공학 및 자동화: 그들은 로봇 팔, CNC 기계, 자동화된 생산 라인에서 중요한 역할을 합니다.
- 5. 광업 및 건설: 기어 감속기는 굴삭기, 불도저, 분쇄기와 같은 중장비에서 동력 전달 및 토크 증폭에 사용됩니다.
- 6. 에너지 및 발전: 풍력 터빈, 수력 발전기 및 기타 발전 장비는 기어 감속기를 사용하여 회전 속도를 변환하고 전력을 전달합니다.
- 7. 해양 및 조선: 이들은 선박 추진 시스템, 조타 장치, 앵커 취급 장비에 사용됩니다.
- 8. 자재 취급: 기어 감속기는 재료의 제어된 이동을 위해 컨베이어 시스템, 엘리베이터, 호이스트에 필수적입니다.
- 9. 음식 및 음료: 이러한 제품은 믹서, 분쇄기, 포장기 등 식품 가공 장비에 적용됩니다.
- 10. 종이 및 펄프: 기어 감속기는 펄프 가공, 종이 생산, 인쇄 기계에 사용됩니다.
이러한 예는 기어 감속기를 사용하여 동력 전달을 최적화하고 원하는 운동 특성을 달성함으로써 이익을 얻는 산업과 기계의 일부에 불과합니다.
editor by CX 2023-10-26
