제품 설명
제품 설명
NB series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearings, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.
Product Name: High Precision Planetary Gearbox
Product Series: NB Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
우리의 장점
Advantages:
높은 정밀도
High load
저소음
상세 사진
제품 매개변수
| Segment number | Single segment | ||||||||||||||||
| 비율 | i | 4 | 5 | 6 | 7 | 8 | 9 | 10 | |||||||||
| 정격 출력 토크 | nm | 18 | 20 | 18 | 18 | 16 | 13 | 13 | |||||||||
| Emergency stop torque | nm | Three times of Maximum Output Torque | |||||||||||||||
| Rated input speed | Rpm | 5000 | |||||||||||||||
| Max input speed | Rpm | 10000 | |||||||||||||||
| Ultraprecise backlash | 아크민 | – | |||||||||||||||
| Precision backlash | 아크민 | ≤3 | |||||||||||||||
| Standard backlash | 아크민 | ≤5 | |||||||||||||||
| Torsional rigidity | Nm/아크분 | 3 | |||||||||||||||
| Max.bending moment | nm | 780 | |||||||||||||||
| Max.axial force | N | 390 | |||||||||||||||
| Service life | hr | 20000(10000 under continuous operation) | |||||||||||||||
| 능률 | % | ≥97% | |||||||||||||||
| 무게 | 킬로그램 | 0.6 | |||||||||||||||
| 작동 온도 | 섭씨 | -10ºC~+90ºC | |||||||||||||||
| 매끄럽게 하기 | Synthetic grease | ||||||||||||||||
| Protection class | IP64 | ||||||||||||||||
| Mounting Position | All directions | ||||||||||||||||
| Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤56 | |||||||||||||||
| Rotary inertia | Kg·cm² | 0.03 | |||||||||||||||
적용 산업
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
인증
회사 프로필
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
| 애플리케이션: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
|---|---|
| 기능: | 드라이브 토크 변경, 속도 변경, 속도 감소 |
| 공들여 나열한 것: | Plantery Type |
| 경도: | 경화된 치아 표면 |
| 설치: | All Directions |
| 단계: | 단일 단계 |
| 사용자 정의: |
사용 가능
| 맞춤형 요청 |
|---|
Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a crucial role in enhancing the efficiency and performance of conveyor belts in mining operations:
- High Torque Transmission: Planetary gearboxes are capable of transmitting high torque with minimal backlash. This feature ensures that the gearbox efficiently handles the substantial load requirements of conveyor belts used in mining, preventing slippage and ensuring reliable material transportation.
- 컴팩트한 디자인: The compact size of planetary gearboxes allows them to be integrated seamlessly into conveyor systems, optimizing space utilization and allowing for efficient equipment layout in mining environments.
- Variable Speed Control: Planetary gearboxes provide precise speed control and can accommodate various speed requirements of conveyor belts. This versatility allows operators to adjust the conveyor speed to match specific material handling needs.
- High Efficiency: The inherent design of planetary gearboxes minimizes energy losses due to efficient power transmission. This efficiency translates into reduced energy consumption and operational costs over the lifetime of the conveyor system.
- Reliability and Durability: Planetary gearboxes are engineered to withstand demanding conditions often encountered in mining environments, including shock loads, abrasive materials, and harsh weather. Their robust construction ensures reliable operation and minimal downtime.
- Low Maintenance: The durability of planetary gearboxes leads to reduced maintenance requirements. This benefit is particularly valuable in mining operations where minimizing downtime is essential for maintaining high productivity levels.
- Customizability: Planetary gearboxes can be tailored to suit specific conveyor system requirements, including gear ratios, torque ratings, and mounting options. This flexibility allows for optimized system design and performance.
By effectively transmitting power, providing accurate speed control, and offering a compact and robust design, planetary gearboxes significantly enhance the efficiency and reliability of conveyor belts in mining operations. Their ability to handle high loads, operate with low maintenance needs, and withstand harsh conditions contributes to improved productivity and reduced operational costs.
Maintenance Practices to Extend the Lifespan of Planetary Gearboxes
Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:
1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.
2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.
3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.
4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.
5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.
6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.
7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.
8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.
9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.
10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.
By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.
행성 기어박스를 위한 고토크 및 컴팩트한 설계 응용 분야의 예
유성 기어박스는 높은 토크 출력과 컴팩트한 디자인이 필수적인 응용 분야에서 탁월한 성능을 발휘합니다. 이러한 특성이 필수적인 몇 가지 시나리오는 다음과 같습니다.
- 자동차 변속기: 현대 자동차에서는 자동 변속기에 유성 기어박스가 사용되어 엔진 동력을 바퀴로 효율적으로 전달합니다. 유성 기어박스는 크기가 작아 차량 변속기 하우징의 제한된 공간에 통합할 수 있습니다.
- 로봇공학: 행성 기어박스는 로봇 팔과 관절에 사용되는데, 로봇의 전체 크기를 유지하면서도 정확하고 제어된 움직임에 필요한 토크를 제공하기 위해서는 컴팩트함이 필수적입니다.
- 컨베이어 시스템: 자재 취급 및 제조 산업과 같은 산업에서 컨베이어 벨트는 무거운 하중을 옮기기 위해 높은 토크를 필요로 하는 경우가 많습니다. 유성 기어박스는 컴팩트한 디자인으로 컨베이어 시스템 프레임워크에 통합될 수 있습니다.
- 풍력 터빈: 풍력 터빈은 낮은 풍속을 발전에 필요한 충분한 회전력으로 변환하기 위해 높은 토크를 요구합니다. 유성 기어박스의 컴팩트한 설계는 터빈 나셀 내부 공간을 최적화하는 데 도움이 됩니다.
- 건설 기계: 굴삭기나 로더 등 건설에 사용되는 중장비는 기계의 무게를 지나치게 늘리지 않으면서 파기 및 들어올리기 작업에 필요한 토크를 제공하기 위해 행성 기어박스를 사용합니다.
- 선박 추진: 유성 기어박스는 엔진에서 프로펠러 샤프트로 높은 토크를 효율적으로 전달하여 선박 추진 시스템에서 중요한 역할을 합니다. 특히 선박 엔진실의 제한된 공간에서는 이러한 소형 설계가 매우 중요합니다.
이러한 사례들은 높은 토크 출력과 작은 설치 공간이 모두 중요한 고려 사항인 응용 분야에서 유성 기어박스의 중요성을 강조합니다. 작은 공간 내에서 효율적인 토크 변환을 제공하는 유성 기어박스는 다양한 산업 및 기계에 적합합니다.
editor by CX 2023-10-31
