제품 설명
제품 설명
ZHangZhoug New CZPT Hydraulic Co., Ltd. is a professional manufacturer of planetary reducers/gearbox. At present,we developed tens of thousands specifications of the planetary reducer/gearbox, travel drive,swing drive and winch drive.The ratio range is 3.3~9000, and the output torque range is 500~1200000N.m. The installation, dimensions and performance parameters of the reducer are exactly the same as famous European brands, which can be perfectly replaced and interchanged.
Details as follows:
BONFIGLIOLI (300 series, 700C series, 700T series, 600W series)
BREVINI (EM, ED, ET, EQ, EC, PD, PDA, CTD, CTU, SL types)
DINAMIC OIL (types RE, GB, RA, GBA)
REGGIANA RIDUTTORI (RR, RA type)
COMER (PG, PGA, PGR, PGW types)
REXROTH (GFT, GFT-W, GFB type)
ROSSI (R2E, R3E, R4E, RCE, RC2E, RC3E, MR2E, MR3E, MR4E, MRCE, MRC2E, MRC3E)
ZOLLERN (ZHP3.13, ZHP3.15, ZHP3.19, ZHP3.20, ZHP3.22, ZHP3.24, ZHP3.25, ZHP3.26, ZHP3.27, ZHP3.29, ZHP3.31, ZHP3.32)
FAIRFIELD, AUBURN GEAR, OMNI GEAR, O&K, etc. Therefore,our planetary reducer/gearbox can be used to replace the gearboxes of these brands.
| Bonfiglioli | Dinamic oil | Brevini | RR | ||
| 300 | RE110 | EM1571 | ED1571 | ET2571 | RR65/105 |
| 301 | RE210 | EM1030 | ED1030 | ET2030 | RR110/210 |
| 303 | RE240 | ED2030 | ET3030 | EQ4030 | RR310 |
| 304 | RE310 | ED2040 | ET3040 | EQ4040 | RR510 |
| 305 | RE510 | EM1045 | ED2045 | ET3045 | RR510/710 |
| 306 | RE810 | EM1046 | ED2046 | ET3046 | RR810 |
| EM1065 | ED2065 | ET3065 | |||
| 307 | RE1571 | EM1090 | ED2090 | ET3090 | RR1571 |
| RE1520 | |||||
| 309 | RE1520 | ED2150 | ET3150 | EQ4150 | RR1700 |
| 310 | RE2520 | ED2250 | ET3250 | EQ4250 | RR2700 |
| ED2320 | ET3320 | EQ4320 | |||
| 311 | RE3510 | SL3001,SL3002,SL3003,SL3004 | RR4000 | ||
| 313 | RE3511,RE3512,RE3513,RE3514 | SL4001,SL4002,SL4003,SL4004 | RR5000/RR5200 | ||
| 315 | RE6520 | SL6001,SL6002,SL6003,SL6004 SL8501,SL8502,SL8503 | RR6500 | ||
| 316 | GB11000 | SL12001,SL12002,SL12003,SL12004 | RR8000 | ||
| 317 | GB18000,GB21000, | SL18001,SL18002,SL18003 | RR10000 | ||
| 318 | GB26000 | SL25001,SL25002,SL25003,SL25004 | RR15000 | ||
| 319 | GB53000,GB53000 | SL35001,SL35002,SL35003,SL35004 | RR20000 | ||
| 320 | |||||
| 321 | GB61000 | ||||
300 Series Planetary Geabox Parameter
| 모델 |
Rated Output Torque (N.m) |
Max.Power (KW) |
최대 입력 속도 (rpm) |
비율 | |
| 301 | 1750 | 30 | 3000 | 3.4-2700 | 7-700 |
| 303 | 2500 | 40 | 3000 | 3.6-2800 | 9-800 |
| 305 | 5000 | 60 | 3000 | 3.6-2800 | 9-800 |
| 306 | 8500 | 75 | 2500 | 3.6-2900 | 9-800 |
| 307 | 12500 | 100 | 2500 | 3.4-2400 | 13-700 |
| 309 | 18500 | 130 |
2500 |
3.4-2400 | 13-700 |
| 310 | 25000 | 150 | 2000 | 4-2500 | 40-900 |
| 311 | 35000 | 180 | 2000 | 4-2100 | 18-800 |
| 313 | 50000 | 200 | 2000 | 4-2200 | 18-800 |
| 315 | 80000 | 250 | 1500 | 4-1800 | 70-900 |
| 316 | 105000 | 270 | 1500 | 4.4-1200 | 50-600 |
| 317 | 150000 | 300 | 1000 | 4-1900 | 70-900 |
| 318 | 200000 | 340 | 1000 | 4.4-1100 | 200-700 |
| 319 | 30000 | 380 | 500 | 4.8-1400 | 300-800 |
Office Environment
Our Equipment
Accessories for 300 Series
Certificate
문의하기
How to contact us?
Nancy Zhang
Foreign Sales&Marketing Manager
HangZhou Kemer Engineering Machinery Co.,LTD
| 경도: | 경화된 치아 표면 |
|---|---|
| 설치: | 수평형 |
| 공들여 나열한 것: | 같은 축의 |
| Gear Shape: | Spur Gear |
| 단계: | 3단계 |
| 유형: | 행성 기어 감속기 |
| 사용자 정의: |
사용 가능
| 맞춤형 요청 |
|---|
Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a crucial role in enhancing the efficiency and performance of conveyor belts in mining operations:
- High Torque Transmission: Planetary gearboxes are capable of transmitting high torque with minimal backlash. This feature ensures that the gearbox efficiently handles the substantial load requirements of conveyor belts used in mining, preventing slippage and ensuring reliable material transportation.
- 컴팩트한 디자인: The compact size of planetary gearboxes allows them to be integrated seamlessly into conveyor systems, optimizing space utilization and allowing for efficient equipment layout in mining environments.
- Variable Speed Control: Planetary gearboxes provide precise speed control and can accommodate various speed requirements of conveyor belts. This versatility allows operators to adjust the conveyor speed to match specific material handling needs.
- High Efficiency: The inherent design of planetary gearboxes minimizes energy losses due to efficient power transmission. This efficiency translates into reduced energy consumption and operational costs over the lifetime of the conveyor system.
- Reliability and Durability: Planetary gearboxes are engineered to withstand demanding conditions often encountered in mining environments, including shock loads, abrasive materials, and harsh weather. Their robust construction ensures reliable operation and minimal downtime.
- Low Maintenance: The durability of planetary gearboxes leads to reduced maintenance requirements. This benefit is particularly valuable in mining operations where minimizing downtime is essential for maintaining high productivity levels.
- Customizability: Planetary gearboxes can be tailored to suit specific conveyor system requirements, including gear ratios, torque ratings, and mounting options. This flexibility allows for optimized system design and performance.
By effectively transmitting power, providing accurate speed control, and offering a compact and robust design, planetary gearboxes significantly enhance the efficiency and reliability of conveyor belts in mining operations. Their ability to handle high loads, operate with low maintenance needs, and withstand harsh conditions contributes to improved productivity and reduced operational costs.
행성 기어박스의 백래시 감소 메커니즘의 장점
행성 기어박스의 백래시 감소 메커니즘은 성능과 정밀도를 향상시키는 데 도움이 되는 여러 가지 이점을 제공합니다.
향상된 위치 정확도: 백래시, 즉 기어 이빨 사이의 유격은 정밀한 움직임이 필수적인 어플리케이션에서 위치 오차를 유발할 수 있습니다. 저감 메커니즘은 이러한 유격을 최소화하거나 제거하여 더욱 정확한 위치 결정을 가능하게 합니다.
더 나은 역전 특성: 백래시는 운동 방향 반전에 지연을 초래할 수 있습니다. 감속 메커니즘을 사용하면 반전이 더 부드럽고 즉각적이어서 빠른 방향 전환이 필요한 분야에 적합합니다.
향상된 효율성: 백래시는 기어 이빨 사이의 충격으로 인해 에너지 손실과 효율 저하로 이어질 수 있습니다. 감속 메커니즘은 이러한 충격을 최소화하여 전반적인 동력 전달 효율을 향상시킵니다.
소음 및 진동 감소: 백래시는 기어박스의 소음과 진동을 증가시켜 장비와 주변 환경에 영향을 미칠 수 있습니다. 백래시를 줄이면 소음과 진동 수준이 크게 감소합니다.
더 나은 마모 보호: 백래시는 기어 톱니 마모를 가속화하여 기어박스 조기 고장을 초래할 수 있습니다. 감속 장치는 하중을 톱니 전체에 더 고르게 분산시켜 기어박스의 수명을 연장합니다.
향상된 시스템 안정성: 로봇공학이나 자동화와 같이 안정성이 중요한 응용 분야에서는 백래시 감소 메커니즘이 원활한 작동과 진동 감소에 도움이 됩니다.
정밀 응용 프로그램과의 호환성: 항공우주, 의료 장비, 광학 등의 산업은 높은 정밀도를 요구합니다. 백래시 감소 메커니즘을 갖춘 유성 기어박스는 정확하고 안정적인 동작을 보장하여 이러한 용도에 적합합니다.
향상된 제어 및 성능: CNC 기계 및 로봇과 같이 제어가 중요한 응용 분야에서는 감속 메커니즘을 통해 동작을 더 잘 제어하고 더 미세한 조정이 가능합니다.
오류 누적 최소화: 여러 기어단이 있는 시스템에서는 백래시가 누적되어 더 큰 위치 오차가 발생할 수 있습니다. 저감 메커니즘은 이러한 오차 누적을 최소화하여 시스템 전체의 정확도를 유지하는 데 도움이 됩니다.
전반적으로 행성 기어박스에 백래시 감소 메커니즘을 통합하면 정확도, 효율성, 신뢰성 및 성능이 향상되어 정밀 산업에서 필수적인 구성 요소가 됩니다.
Challenges and Solutions for Managing Power Transmission Efficiency in Planetary Gearboxes
Managing power transmission efficiency in planetary gearboxes is crucial to ensure optimal performance and minimize energy losses. Several challenges and solutions are involved in maintaining high efficiency:
1. Gear Meshing Efficiency: The interaction between gears can lead to energy losses due to friction and meshing misalignment. To address this, manufacturers use precision manufacturing techniques to ensure accurate gear meshing and reduce friction. High-quality materials and surface treatments are also employed to minimize wear and friction.
2. Lubrication: Proper lubrication is essential to reduce friction and wear between gear surfaces. Using high-quality lubricants with the appropriate viscosity and additives can enhance power transmission efficiency. Regular maintenance and monitoring of lubrication levels are vital to prevent efficiency losses.
3. Bearing Efficiency: Bearings support the rotating elements of the gearbox and can contribute to energy losses if not properly designed or maintained. Choosing high-quality bearings and ensuring proper alignment and lubrication can mitigate efficiency losses in this area.
4. Bearing Preload: Incorrect bearing preload can lead to increased friction and efficiency losses. Precision assembly and proper adjustment of bearing preload are necessary to optimize power transmission efficiency.
5. Mechanical Losses: Various mechanical losses, such as windage and churning losses, can occur in planetary gearboxes. Designing gearboxes with streamlined shapes and efficient ventilation systems can reduce these losses and enhance overall efficiency.
6. Material Selection: Choosing appropriate materials with high strength and minimal wear characteristics is essential for reducing power losses due to material deformation and wear. Advanced materials and surface coatings can be employed to enhance efficiency.
7. Noise and Vibration: Excessive noise and vibration can indicate energy losses in the form of mechanical inefficiencies. Proper design and precise manufacturing techniques can help minimize noise and vibration, indicating better power transmission efficiency.
8. Efficiency Monitoring: Regular efficiency monitoring through testing and analysis allows engineers to identify potential issues and optimize gearbox performance. This proactive approach ensures that any efficiency losses are promptly addressed.
By addressing these challenges through careful design, material selection, manufacturing techniques, lubrication, and maintenance, engineers can manage power transmission efficiency in planetary gearboxes and achieve high-performance power transmission systems.
editor by CX 2023-10-23
