제품 설명
S series Helical Geared Motor Characteristics
1. Features:
- High efficiency: 75%-80%;
- High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
| 비율 | 6.8-288 |
| Input power | 0.12-22KW |
| Output torque | 11-4530N.m |
| 출력 속도 | 5-206rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| 유형 | S37-S97 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Single Stage Efficiency | 75%-80% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
About Us
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
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| 애플리케이션: | Motor, Machinery, Agricultural Machinery |
|---|---|
| 기능: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| 공들여 나열한 것: | Helical Gear |
| 경도: | 경화된 치아 표면 |
| 설치: | 수평형 |
| 단계: | 더블 스텝 |
| 사용자 정의: |
사용 가능
| 맞춤형 요청 |
|---|
Can gear reducers be customized for specific industrial needs and requirements?
Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:
1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.
2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.
3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.
4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.
5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.
6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.
7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.
8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.
By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
어떤 산업과 기계류에서 일반적으로 기어 감속기를 사용합니까?
기어 감속기는 토크 감소 및 속도 제어를 위해 다양한 산업 및 기계류에서 널리 사용됩니다. 일반적인 산업 및 응용 분야는 다음과 같습니다.
- 1. 제조: 기어 감속기는 컨베이어, 믹서, 포장 기계 등의 제조 장비에서 속도를 제어하고 전력을 효율적으로 전달하는 데 사용됩니다.
- 2. 자동차: 이러한 부품은 차량의 변속기 및 차동 장치의 동력 전달과 같은 용도로 사용됩니다.
- 3. 항공우주: 기어 감속기는 랜딩 기어 메커니즘과 엔진 부속품을 포함한 항공기 시스템에 사용됩니다.
- 4. 로봇공학 및 자동화: 그들은 로봇 팔, CNC 기계, 자동화된 생산 라인에서 중요한 역할을 합니다.
- 5. 광업 및 건설: 기어 감속기는 굴삭기, 불도저, 분쇄기와 같은 중장비에서 동력 전달 및 토크 증폭에 사용됩니다.
- 6. 에너지 및 발전: 풍력 터빈, 수력 발전기 및 기타 발전 장비는 기어 감속기를 사용하여 회전 속도를 변환하고 전력을 전달합니다.
- 7. 해양 및 조선: 이들은 선박 추진 시스템, 조타 장치, 앵커 취급 장비에 사용됩니다.
- 8. 자재 취급: 기어 감속기는 재료의 제어된 이동을 위해 컨베이어 시스템, 엘리베이터, 호이스트에 필수적입니다.
- 9. 음식 및 음료: 이러한 제품은 믹서, 분쇄기, 포장기 등 식품 가공 장비에 적용됩니다.
- 10. 종이 및 펄프: 기어 감속기는 펄프 가공, 종이 생산, 인쇄 기계에 사용됩니다.
이러한 예는 기어 감속기를 사용하여 동력 전달을 최적화하고 원하는 운동 특성을 달성함으로써 이익을 얻는 산업과 기계의 일부에 불과합니다.
editor by CX 2024-04-04
