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Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
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Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
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| 애플리케이션: | Motor |
|---|---|
| 공들여 나열한 것: | Cycloidal |
| 설치: | 세로형 |
| 단계: | 더블 스텝 |
| Size: | 32, 42, 52, 62,72mm |
| Manipulate Way: | Forced Manipulation |
| 사용자 정의: |
사용 가능
| 맞춤형 요청 |
|---|
행성 기어박스의 동축 및 평행 축 배열 개념
동축 및 평행 축 배열은 행성 기어박스의 입력 및 출력 축의 방향을 나타냅니다.
- 동축 샤프트 배열: 이 배열에서는 입력축과 출력축이 동일 축을 따라 정렬되며, 한 축이 다른 축의 중심을 통과합니다. 이러한 설계는 소형이고 공간 효율적인 기어박스를 구현하여 공간이 제한된 응용 분야에 적합합니다. 동축 유성 기어박스는 기어박스를 소형 하우징이나 인클로저에 통합해야 하는 경우에 일반적으로 사용됩니다.
- 평행 샤프트 배열: 평행 축 배열에서는 입력축과 출력축이 서로 평행하게 배치되지만 동일 축 상에 위치하지 않습니다. 대신, 서로 오프셋되어 있습니다. 이러한 구성은 기어박스 및 주변 기계의 레이아웃을 설계할 때 더 큰 유연성을 제공합니다. 평행 축 유성 기어박스는 공간 배치로 인해 입력축과 출력축을 서로 다른 위치에 배치해야 하는 경우에 자주 사용됩니다.
동축 축 배열과 병렬 축 배열 중 어떤 것을 선택할지는 가용 공간, 기계적 요구 사항, 그리고 전체 시스템의 원하는 레이아웃과 같은 요인에 따라 달라집니다. 동축 축 배열은 공간이 제한적일 때 유리한 반면, 병렬 축 배열은 다양한 공간적 제약을 수용할 수 있는 설계 유연성을 제공합니다.
Considerations for Selecting Size and Gear Materials in Planetary Gearboxes
Choosing the appropriate size and gear materials for a planetary gearbox is crucial for optimal performance and reliability. Here are the key considerations:
1. Load and Torque Requirements: Evaluate the anticipated load and torque that the gearbox will experience in the application. Select a gearbox size that can handle the maximum load without exceeding its capacity, ensuring reliable and durable operation.
2. Gear Ratio: Determine the required gear ratio to achieve the desired output speed and torque. Different gear ratios are achieved by varying the number of teeth on the gears. Select a gearbox with a suitable gear ratio for your application’s requirements.
3. Efficiency: Consider the efficiency of the gearbox, which is influenced by factors such as gear meshing, bearing losses, and lubrication. A higher efficiency gearbox minimizes energy losses and improves overall system performance.
4. Space Constraints: Evaluate the available space for installing the gearbox. Planetary gearboxes offer compact designs, but it’s essential to ensure that the selected size fits within the available area, especially in applications with limited space.
5. Material Selection: Choose suitable gear materials based on factors like load, speed, and operating conditions. High-quality materials, such as hardened steel or specialized alloys, enhance gear strength, durability, and resistance to wear and fatigue.
6. Lubrication: Proper lubrication is critical for reducing friction and wear in the gearbox. Consider the lubrication requirements of the selected gear materials and ensure the gearbox is designed for efficient lubricant distribution and maintenance.
7. Environmental Conditions: Assess the environmental conditions in which the gearbox will operate. Factors such as temperature, humidity, and exposure to contaminants can impact gear material performance. Choose materials that can withstand the operating environment.
8. Noise and Vibration: Gear material selection can influence noise and vibration levels. Some materials are more adept at dampening vibrations and reducing noise, which is essential for applications where quiet operation is crucial.
9. Cost: Consider the budget for the gearbox and balance the cost of materials, manufacturing, and performance requirements. While high-quality materials may increase initial costs, they can lead to longer gearbox lifespan and reduced maintenance expenses.
10. Manufacturer’s Recommendations: Consult with gearbox manufacturers or experts for guidance on selecting the appropriate size and gear materials. They can provide insights based on their experience and knowledge of various applications.
Ultimately, the proper selection of size and gear materials is vital for achieving reliable, efficient, and long-lasting performance in planetary gearboxes. Taking into account load, gear ratio, materials, lubrication, and other factors ensures the gearbox meets the specific needs of the application.
Energy Efficiency of a Worm Gearbox: What to Expect
The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
- Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
- Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
- Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
- Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
- Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.
editor by CX 2024-04-26
