제품 설명
R series Helical Geared Motor Characteristics
1. Features:
1. High efficiency: 92%-97%;
2. Compact structure: Small offset output, two stage and three stage are in the same box.
3. High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
4. High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
| 비율 | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| 출력 속도 | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, CHINAMFG flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| 유형 | R17-R167 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| 능률 | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
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| 애플리케이션: | Motor, Machinery, Agricultural Machinery, Ceramic |
|---|---|
| 경도: | 경화된 치아 표면 |
| 설치: | Vertical or Horizontal |
| 공들여 나열한 것: | 같은 축의 |
| Gear Shape: | Bevel-Cylindrical Gear |
| 단계: | Double or Three Steps |
| 사용자 정의: |
사용 가능
| 맞춤형 요청 |
|---|
기어 감속기는 어떻게 컨베이어 시스템과 로봇의 효율성을 향상시키나요?
기어 감속기는 속도, 토크 및 제어를 최적화하여 컨베이어 시스템과 로봇의 효율성을 향상시키는 데 중요한 역할을 합니다. 기어 감속기의 역할은 다음과 같습니다.
컨베이어 시스템:
컨베이어 시스템에서 기어 감속기는 다음과 같은 방식으로 효율성을 향상시킵니다.
- 속도 제어: 기어 감속기는 컨베이어 벨트의 회전 속도를 정밀하게 제어하여 효율적인 생산 공정을 위해 재료가 원하는 속도로 운반되도록 보장합니다.
- 토크 조정: 기어비를 조정함으로써, 기어 감속기는 다양한 하중을 처리하고 과부하를 방지하는 데 필요한 토크를 제공하여 에너지 낭비를 최소화합니다.
- 역방향 작업: 기어 감속기는 컨베이어 벨트의 원활한 양방향 이동을 가능하게 하여 추가 구성 요소가 필요 없이 적재, 하역, 유통과 같은 작업을 용이하게 합니다.
- 동기화: 기어 감속기는 복잡한 시스템에서 여러 개의 컨베이어 벨트가 동기화되어 움직이도록 하여 재료 흐름을 최적화하고 막힘이나 병목 현상을 최소화합니다.
로봇공학:
로봇공학에서 기어 감속기는 다음과 같은 수단을 통해 효율성을 향상시킵니다.
- 정밀한 움직임: 기어 감속기는 로봇 관절과 팔의 움직임을 정밀하게 제어하여 물체의 정확한 위치 지정 및 조작을 가능하게 합니다.
- 감소된 관성: 기어 감속기는 로봇 구성 요소가 겪는 관성을 줄이는 데 도움이 되며, 에너지를 보존하는 동시에 더 빠르고 반응성이 뛰어난 움직임을 가능하게 합니다.
- 컴팩트한 디자인: 기어 감속기는 로봇 시스템에서 다양한 동작 프로필을 구현하기 위한 소형 및 경량 솔루션을 제공하여 공간과 리소스를 효율적으로 사용할 수 있습니다.
- 토크 증폭: 기어 감속기는 모터의 토크를 증폭시켜 로봇이 더 무거운 하중을 처리하고 더 큰 힘이 필요한 작업을 수행할 수 있게 하여 전반적인 성능을 향상시킵니다.
기어 감속기는 정밀한 속도 제어, 토크 조정, 안정적인 동작 전달을 제공하여 컨베이어 시스템과 로봇의 성능을 최적화하여 효율성을 높이고, 에너지 소비를 줄이며, 운영 역량을 강화합니다.
What role do gear ratios play in optimizing the performance of gear reducers?
Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.
1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).
2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.
3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.
4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.
When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.
What are the benefits of using a gear reducer in industrial applications?
Gear reducers offer several benefits that make them indispensable in various industrial applications:
1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.
2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.
3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.
4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.
5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.
6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.
7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.
8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.
Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.
editor by CX 2024-04-09
