제품 설명
제품 설명
DESCRIPTION:
Gear reducers are enclosed helical gears with hollow inputs.
The gear is mounted directly on the input shaft of the gear and receives support from a motor mounting bracket mounted on the machine housing.
No additional parts are required to transfer torque from the reducer to the machine.
It can be mounted in vertical, horizontal or inclined position.
Shaft-mounted gear reducers typically have 5:1 7:1 10:1 reduction ratios and output speeds ranging from 1 to 300 rpm.
M4 series gear reducer can be installed directly on screw conveyors and feeders with a XUH seal installed on the output shaft of the gearbox.
Ensure that cement, and fly ash powder will not get into the gearbox and extend the service life of the gearbox.
More suitable for bulk materials, grain and aggregate handling industries
WORKING PRINCIPLE:
M4 series gearboxes come in 5 sizes (M41 / M43 / M45 / M47 / M49).
Nominal gear ratios are in accordance with Ra 10 CHINAMFG 2017 (5, 6, 7, 10). Cylindrical gears with helicoidal teeth.
M4 series gearboxes can be mounted directly on screws: in this case, the XUH type output shaft seal is usually installed.
M4 series gearboxes are supplied with grease for use at ambient temperatures (0°C – 40°C).
PROPERTIES:
– Helical gearbox
– Nominal torque that can be transferred to the output shaft: up to 1500 Nm.
– Installed power at the input up to 30 kW.
– Operation at ambient temperature (0°C – 40°C).
– DIN 5482 involute spline output shafts
– Flange mounting on motor and output side
– Precision-machined cylindrical bevel gears with teeth.
– Flange mounting on motor and output side
BENEFITS:
– Easy installation
– Quick maintenance
– Low installation costs
Services
Pre-sales Commitment
1. For user inquiries, quick response, warm reception, and answer all questions.
2. Provide detailed design information free of charge within 24 hours.
Commitment in Sales
1. All ex-factory products meet the quality standards specified in the contract. All products are tested according to customer requirements before delivery.
2. After the contract is signed, the customers are welcome to the site of our company for supervision.
After-sales Commitment
1. We provide technical support for customers. If necessary, the product can be debugged on-site, and relevant operators can be trained to solve user problems.
2. 24 hours to solve the problems for customers. Product use a day, a day of service.
3. Set up a high-quality service team, and set up product files for regular return visits.
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| 애플리케이션: | Machinery |
|---|---|
| 경도: | 경화된 치아 표면 |
| 설치: | 세로형 |
| 공들여 나열한 것: | 같은 축의 |
| Gear Shape: | Conical – Cylindrical Gear |
| 단계: | Four-Step |
| 샘플: |
US$ 100/Piece
1개(최소 주문) | |
|---|
| 사용자 정의: |
사용 가능
| 맞춤형 요청 |
|---|
기어 감속기는 어떻게 컨베이어 시스템과 로봇의 효율성을 향상시키나요?
기어 감속기는 속도, 토크 및 제어를 최적화하여 컨베이어 시스템과 로봇의 효율성을 향상시키는 데 중요한 역할을 합니다. 기어 감속기의 역할은 다음과 같습니다.
컨베이어 시스템:
컨베이어 시스템에서 기어 감속기는 다음과 같은 방식으로 효율성을 향상시킵니다.
- 속도 제어: 기어 감속기는 컨베이어 벨트의 회전 속도를 정밀하게 제어하여 효율적인 생산 공정을 위해 재료가 원하는 속도로 운반되도록 보장합니다.
- 토크 조정: 기어비를 조정함으로써, 기어 감속기는 다양한 하중을 처리하고 과부하를 방지하는 데 필요한 토크를 제공하여 에너지 낭비를 최소화합니다.
- 역방향 작업: 기어 감속기는 컨베이어 벨트의 원활한 양방향 이동을 가능하게 하여 추가 구성 요소가 필요 없이 적재, 하역, 유통과 같은 작업을 용이하게 합니다.
- 동기화: 기어 감속기는 복잡한 시스템에서 여러 개의 컨베이어 벨트가 동기화되어 움직이도록 하여 재료 흐름을 최적화하고 막힘이나 병목 현상을 최소화합니다.
로봇공학:
로봇공학에서 기어 감속기는 다음과 같은 수단을 통해 효율성을 향상시킵니다.
- 정밀한 움직임: 기어 감속기는 로봇 관절과 팔의 움직임을 정밀하게 제어하여 물체의 정확한 위치 지정 및 조작을 가능하게 합니다.
- 감소된 관성: 기어 감속기는 로봇 구성 요소가 겪는 관성을 줄이는 데 도움이 되며, 에너지를 보존하는 동시에 더 빠르고 반응성이 뛰어난 움직임을 가능하게 합니다.
- 컴팩트한 디자인: 기어 감속기는 로봇 시스템에서 다양한 동작 프로필을 구현하기 위한 소형 및 경량 솔루션을 제공하여 공간과 리소스를 효율적으로 사용할 수 있습니다.
- 토크 증폭: 기어 감속기는 모터의 토크를 증폭시켜 로봇이 더 무거운 하중을 처리하고 더 큰 힘이 필요한 작업을 수행할 수 있게 하여 전반적인 성능을 향상시킵니다.
기어 감속기는 정밀한 속도 제어, 토크 조정, 안정적인 동작 전달을 제공하여 컨베이어 시스템과 로봇의 성능을 최적화하여 효율성을 높이고, 에너지 소비를 줄이며, 운영 역량을 강화합니다.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
What are the benefits of using a gear reducer in industrial applications?
Gear reducers offer several benefits that make them indispensable in various industrial applications:
1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.
2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.
3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.
4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.
5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.
6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.
7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.
8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.
Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.
editor by CX 2024-02-26
