Penerangan Produk
Penerangan Produk
Product Parameters
| Parameters | Unit | Level | Reduction Ratio | Flange Size Specification | |||
| 042 | 060 | 090 | 120 | ||||
| Rated output torque T2n | N.m | 1 | 2 | 45 | 120 | 160 | |
| 3 | 15 | 45 | 120 | 160 | |||
| 5 | 45 | 120 | 160 | ||||
| 2 | 6 | 45 | 120 | 160 | |||
| 8 | 45 | 120 | 160 | ||||
| 9 | 15 | 45 | 120 | 160 | |||
| 10 | 45 | 120 | 160 | ||||
| 12 | 15 | 45 | 120 | 160 | |||
| 14 | 45 | 120 | 160 | ||||
| 15 | 15 | 45 | 120 | 160 | |||
| 20 | 45 | 120 | 160 | ||||
| Breaking moment value T2b | N.m | 1,2 | 2~20 | 40 | 120 | 320 | 450 |
| Rated input speed N1n | rpm | 1,2 | 2~20 | 2500 | 2500 | 2500 | 2500 |
| Standard Backlash | arcmin | 1 | 3~5 | 0.5 | 0.5 | 0.5 | 0.5 |
| 2 | 6~20 | 2 | 2 | 2 | 2 | ||
| Moment of inertia J1 | kg.cm2 | 1 | 3~10 | 0.02 | 0.07 | 0.25 | 0.8 |
| Efficiency η | % | 1 | 3~10 | 97% | |||
| Operating temperature | ºC | 1,2 | 2~20 | -10~+90 | |||
| Protection class | IP | 1,2 | 2~20 | IP65 | |||
| Weight | kg | 1 | 3~10 | 0.5 | 1.2 | 3.6 | 8 |
Soalan Lazim
Q: How to select a gearbox?
A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.
Q: What type of motor can be paired with a gearbox?
A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.
Q: Does a gearbox require maintenance, and how is it maintained?
A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.
Q: What is the lifespan of a gearbox?
A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.
Q: What is the slowest speed a gearbox can achieve?
A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.
Q: What is the maximum reduction ratio of a gearbox?
A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.
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| Permohonan: | Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox |
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| Kekerasan: | Permukaan Gigi Mengeras |
| Pemasangan: | Vertical Type |
| Penyesuaian: |
Tersedia
| Permintaan Tersuai |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Apakah pertimbangan untuk memilih pelinciran yang sesuai untuk pengurang gear?
Memilih pelinciran yang sesuai untuk pengurang gear adalah penting untuk memastikan prestasi optimum, jangka hayat dan kecekapan. Beberapa pertimbangan harus diambil kira apabila memilih pelinciran yang betul:
1. Beban dan Tork: Magnitud beban dan tork yang dihantar oleh pengurang gear mempengaruhi kelikatan pelinciran dan keperluan kekuatan filem. Beban yang lebih berat mungkin memerlukan pelincir kelikatan yang lebih tinggi.
2. Kelajuan Operasi: Kelajuan pengurang gear beroperasi memberi kesan kepada keupayaan pelinciran untuk mengekalkan filem yang konsisten dan pelindung antara permukaan gear.
3. Julat Suhu: Pertimbangkan julat suhu persekitaran operasi. Pelincir dengan indeks kelikatan yang sesuai adalah penting untuk mengekalkan prestasi di bawah keadaan suhu yang berbeza-beza.
4. Pendedahan Bahan cemar: Jika pengurang gear terdedah kepada habuk, kotoran, air atau bahan cemar lain, pelinciran harus mempunyai sifat pengedap yang betul dan tahan terhadap pencemaran.
5. Selang Pelinciran: Tentukan selang penyelenggaraan yang dikehendaki. Sesetengah pelincir memerlukan penggantian yang lebih kerap, manakala yang lain menawarkan tempoh operasi yang panjang.
6. Keserasian dengan Bahan: Pastikan pelincir yang dipilih adalah serasi dengan bahan yang digunakan dalam pengurang gear, termasuk gear, bearing dan pengedap.
7. Bunyi dan Getaran: Sesetengah pelincir mempunyai ciri-ciri yang boleh membantu mengurangkan bunyi bising dan melembapkan getaran, meningkatkan keseluruhan pengalaman pengguna.
8. Kesan Alam Sekitar: Pertimbangkan peraturan alam sekitar dan matlamat kemampanan apabila memilih pelincir.
9. Syor Pengilang: Ikuti cadangan dan garis panduan pengilang untuk jenis pelinciran, gred kelikatan dan selang penyelenggaraan.
10. Pemantauan dan Analisis: Melaksanakan program pemantauan dan analisis pelinciran untuk menilai keadaan dan prestasi pelincir dari semasa ke semasa.
Dengan menilai dengan teliti pertimbangan ini dan berunding dengan pakar pelinciran, industri boleh memilih pelinciran yang paling sesuai untuk pengurang gear mereka, memastikan operasi yang boleh dipercayai dan cekap.
How do gear reducers handle shock loads and sudden changes in torque?
Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.
1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.
2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.
3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.
4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.
5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.
6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.
By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.
Function of Gear Reducers in Mechanical Systems
A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.
The primary function of a gear reducer in mechanical systems is to:
- Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
- Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.
Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.
editor by CX 2024-03-04
