Penerangan Produk
Product Description:
Planetar gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear.
Technical parameter:
| Section number | single section | ||||||||
| Reduction ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| Rated output torque (Ta) | Nm | 55 | 50 | 60 | 55 | 50 | 45 | 40 | 40 |
| Emergency stop torque (Tzwor*) | Nm | Three times the rated output torque | |||||||
| Rated input speed (n) | rpm | 5000 | |||||||
| Maximum input speed (na) | rpm | 1000o | |||||||
| Ultra-precision backlash (PO) | arcmin | – | |||||||
| Precision backlash (P1) | arcmin | ≤3 | |||||||
| Standard backlash (P2) | arcmin | ≤5 | |||||||
| Torsional rigidity | Nm/arcmin | 7 | |||||||
| Allowable radial force | N | 1530 | |||||||
| allowable axial force | N | 765 | |||||||
| service life | hr | 20000 | |||||||
| effectiveness (n) | % | ≥97% | |||||||
| weight | kg | 1.3 | |||||||
| Operating temperature | ºC | -10°ºC~+90°ºC | |||||||
| lubricating | Synthetic grease | ||||||||
| Protection class | IP64 | ||||||||
| Installation direction | any direction | ||||||||
| Noise value(n1=3000rpm,no load) | dB(A) | ≤58 | |||||||
| Moment of inertia (J) | kg-cm’ | 0.16 0.14 0.13 | |||||||
Picture:
Rear Reducer features:
1. High-quality aluminum alloy, light in weight and non-rusting.
2. Large in output torque.
3. Smooth running and low noise,durable in dreadful conditions.
4. High radiation efficiency.
5. Good-looking appearance, durable in service life and small volume.
6. Suitable for omnibearing installation.
Company Information:
HangZhou ChangLong Motor Co.,Ltd
( original HangZhou LINNAN Special Motor Factory)
With 20 years’ hard working on developing , designing and manufacturing the high-speed electrical spindle, we have got our new GDZ-series electrical spindle, which is well recognized by clients for its great and stable quality after being put large quantities to the market. We provide quality guarantee and after-sales service for all of our products with the free manual work and the cost price for the materials or fittings.
Soalan Lazim:
How about the warrantly about your company?
bearings=half a year, other parts a year
Which kinds of bearing you are using?
It will according to your order. We have different price range for you with different bearing.
Do you have other spare parts for spindle motor, just like gripper, VFD, collet ?
We have all kits.And we can let engineers help you to program them.
Can I visit your factory?
Yes, welcome to our factory.
Do you have installation page?
Yes,we have.
Can you show me the inspection report ?
Yes We will send you inspection report of spindle after you send me full money before despatch.
The reasen is that I’m not sure which spindle will be sent to you.Every spindle have it’s inspection report .And they are different in details.Only if you pay the money,we can decide which spindle to deliver you.
We also have spindle motor matching inverter(VFD), collet , gripper etc.
If you need other kinds of parts, please don’t hesitate to contact us.
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| Permohonan: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Susun atur: | Cycloidal |
| Kekerasan: | Permukaan Gigi Mengeras |
| Langkah: | Double-Step |
| Type: | Planetary Gear Box |
| Penyesuaian: |
Tersedia
| Permintaan Tersuai |
|---|
How do manufacturers ensure the precision of gear tooth profiles in gear reducers?
Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:
1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.
2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.
3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.
4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.
5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.
6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.
7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.
8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.
By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.
Apakah faktor yang perlu dipertimbangkan semasa memilih pengurang gear yang betul?
Memilih pengurang gear yang sesuai melibatkan mempertimbangkan beberapa faktor penting untuk memastikan prestasi dan kecekapan optimum untuk aplikasi khusus anda:
- 1. Tork dan Keperluan Kuasa: Tentukan jumlah tork dan kuasa yang diperlukan oleh jentera anda untuk operasinya.
- 2. Nisbah Kelajuan: Kira pengurangan atau peningkatan kelajuan yang diperlukan untuk memadankan kelajuan input dan output.
- 3. Jenis Gear: Pilih jenis gear yang sesuai (heliks, serong, cacing, planet, dll.) berdasarkan tork, ketepatan dan keperluan kecekapan aplikasi anda.
- 4. Pilihan Pemasangan: Pertimbangkan ruang yang tersedia dan konfigurasi pelekap yang sesuai dengan jentera anda.
- 5. Keadaan Persekitaran: Nilaikan faktor seperti suhu, kelembapan, habuk dan unsur menghakis yang boleh memberi kesan kepada prestasi pengurang gear.
- 6. Kecekapan: Menilai kecekapan pengurang gear untuk meminimumkan kehilangan kuasa dan meningkatkan prestasi keseluruhan sistem.
- 7. Tindak balas: Pertimbangkan tahap tindak balas atau permainan yang boleh diterima antara gigi gear, yang boleh menjejaskan ketepatan.
- 8. Keperluan Penyelenggaraan: Tentukan selang penyelenggaraan dan prosedur yang diperlukan untuk operasi yang boleh dipercayai.
- 9. Bunyi dan Getaran: Nilai tahap hingar dan getaran untuk memastikan ia memenuhi keperluan jentera anda.
- 10. Kos: Bandingkan kos awal dan nilai jangka panjang pilihan pengurang gear yang berbeza.
Dengan menilai dengan teliti faktor-faktor ini dan berunding dengan pengeluar pengurang gear, jurutera dan profesional industri boleh membuat keputusan termaklum untuk memilih pengurang gear yang sesuai untuk aplikasi khusus mereka, mengoptimumkan prestasi, jangka hayat dan keberkesanan kos.
Bolehkah anda menerangkan pelbagai jenis pengurang gear yang terdapat di pasaran?
Terdapat beberapa jenis pengurang gear yang biasa digunakan dalam aplikasi industri:
1. Pengurang Gear Spur: Pengurang ini mempunyai gigi lurus dan kos efektif untuk aplikasi yang memerlukan tork sederhana dan pengurangan kelajuan. Mereka cekap tetapi mungkin menghasilkan lebih banyak bunyi berbanding jenis lain.
2. Pengurang Gear Heliks: Gear heliks mempunyai gigi bersudut, yang memberikan operasi yang lebih lancar dan lebih senyap berbanding dengan gear taji. Ia menawarkan kapasiti tork yang lebih tinggi dan sesuai untuk aplikasi tugas berat.
3. Pengurang Gear Serong: Gear serong mempunyai bentuk kon dan bersilang pada sudut, membolehkan mereka menghantar kuasa antara aci tidak selari. Ia biasanya digunakan dalam aplikasi di mana aci bersilang pada 90 darjah.
4. Pengurang Gear Cacing: Gear cacing terdiri daripada cacing (skru) dan alat mengawan (roda cacing). Ia menawarkan pengurangan tork yang tinggi dan digunakan untuk aplikasi yang memerlukan nisbah tinggi, walaupun ia boleh menjadi kurang cekap.
5. Pengurang Gear Planet: Pengurang ini menggunakan sistem gear planet untuk mencapai output tork yang tinggi dalam reka bentuk yang padat. Ia memberikan pendaraban tork yang sangat baik dan biasanya digunakan dalam robotik dan automasi.
6. Pengurang Gear Sikloid: Pemacu sikloidal menggunakan sesondol sipi untuk mencapai pengurangan kelajuan. Mereka menawarkan rintangan beban kejutan yang tinggi dan sesuai untuk aplikasi dengan permulaan dan berhenti yang kerap.
7. Pengurang Pemacu Harmonik: Pemacu harmonik menggunakan spline yang fleksibel untuk mencapai nisbah pengurangan gear yang tinggi. Ia memberikan ketepatan yang tinggi dan biasanya digunakan dalam aplikasi yang memerlukan kedudukan yang tepat.
8. Pengurang Gear Hypoid: Gear hipoid mempunyai gigi heliks dan aci tidak bersilang, menjadikannya sesuai untuk aplikasi dengan had ruang. Mereka menawarkan tork dan kecekapan yang tinggi.
Setiap jenis pengurang gear mempunyai kelebihan dan batasannya sendiri, dan pilihannya bergantung pada faktor seperti keperluan tork, nisbah kelajuan, tahap hingar, kekangan ruang dan keperluan khusus aplikasi.
editor by CX 2024-03-27
