Penerangan Produk
High Performance Hollow Shaft Speed Gear Units /Gearbox Reducer
Components:
1.Housing:Nodular Cast Iron(Ductile Iron) QT600
2.Gears Profile:Hardened Helical Gears
3.Gears Material:20CrMnTi
4.Gears Processing:Carburizing, Quenching, Grinding
5.Gears Hardness:Surface Hardness:HRC58-62, Inner Hardness:HBS156-207
6.Gears Accuracy:6 Class
7.Shafts Material:40Cr
8.Input Configurations:
Keyed CHINAMFG Shaft Input
IEC Normalized Motor Flange
9.Output Configurations:
Keyed Hollow Shaft Output
10.Oil Seal:ZheJiang SOG
11.Bearings:NSK, HRB, ZWZ, CHINAMFG
12.Spare Parts:Torque arm, Optional Backstop
Models:
1 Stage:ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Stage:ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D
Features:
1.Absolute reliability and low maintenance for the quarry and mine applications
2.Sturdy ductile iron housing suitable for outdoor installation
3.Up to 3 optional output shaft bore diameters
4.Output shaft rotation in 2 directions:Clockwise(Default) and counterclockwise(Customized)
5.Optional backstop for all models(Excluded ATA30) to prevent backdriving in case of incline conveyors
6.Dimensions are same with Bonfiglioli(TA Series)
7.Double lips oil seal combines the functions of seal and dust-proof
8.Widely used in belt conveyor and pulley drive system
Parameters:
| Models | Output Bore Dia. | Maximum Torque | Nominal Ratio(i) |
| ATA30 | 30mm | 180Nm | 5;7;10;12.5 |
| ATA35 | 35mm | 420Nm | |
| ATA40 | 40mm | 950Nm |
Applications:
Material Handling Industry, Quarrying and Mining Industry
Belt Conveyors Transmission Mechanism:
Mining Equipment, Concrete Batching Plant, Stone Crushers, Sand Making Production Line
Pemasangan:
Hanging Shaft Mounted With Torque Arm
Belt Conveyor & Pulley Drive System:ATA, Electric Roller, Pulley, Electric Motor, Torque Arm
Lubrication:
Oil-bath and Splash Lubrication
Cooling:
Natural Cooling
Product pictures:
Product application:
Our company:
Customer visiting:
Soalan Lazim:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you have any demand for our products please feel free to contact me /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Permohonan: | Machinery, Industry |
|---|---|
| Kekerasan: | Hardened |
| Pemasangan: | Torque Arm |
| Susun atur: | Parallel |
| Bentuk Gear: | Helical Gear |
| Langkah: | Satu Langkah |
| Penyesuaian: |
Tersedia
| Permintaan Tersuai |
|---|
How do manufacturers ensure the precision of gear tooth profiles in gear reducers?
Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:
1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.
2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.
3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.
4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.
5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.
6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.
7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.
8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.
By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.
How do gear reducers ensure efficient power transmission and motion control?
Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:
- 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
- 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
- 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
- 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
- 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
- 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
- 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
- 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.
By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.
Bolehkah anda menerangkan pelbagai jenis pengurang gear yang terdapat di pasaran?
Terdapat beberapa jenis pengurang gear yang biasa digunakan dalam aplikasi industri:
1. Pengurang Gear Spur: Pengurang ini mempunyai gigi lurus dan kos efektif untuk aplikasi yang memerlukan tork sederhana dan pengurangan kelajuan. Mereka cekap tetapi mungkin menghasilkan lebih banyak bunyi berbanding jenis lain.
2. Pengurang Gear Heliks: Gear heliks mempunyai gigi bersudut, yang memberikan operasi yang lebih lancar dan lebih senyap berbanding dengan gear taji. Ia menawarkan kapasiti tork yang lebih tinggi dan sesuai untuk aplikasi tugas berat.
3. Pengurang Gear Serong: Gear serong mempunyai bentuk kon dan bersilang pada sudut, membolehkan mereka menghantar kuasa antara aci tidak selari. Ia biasanya digunakan dalam aplikasi di mana aci bersilang pada 90 darjah.
4. Pengurang Gear Cacing: Gear cacing terdiri daripada cacing (skru) dan alat mengawan (roda cacing). Ia menawarkan pengurangan tork yang tinggi dan digunakan untuk aplikasi yang memerlukan nisbah tinggi, walaupun ia boleh menjadi kurang cekap.
5. Pengurang Gear Planet: Pengurang ini menggunakan sistem gear planet untuk mencapai output tork yang tinggi dalam reka bentuk yang padat. Ia memberikan pendaraban tork yang sangat baik dan biasanya digunakan dalam robotik dan automasi.
6. Pengurang Gear Sikloid: Pemacu sikloidal menggunakan sesondol sipi untuk mencapai pengurangan kelajuan. Mereka menawarkan rintangan beban kejutan yang tinggi dan sesuai untuk aplikasi dengan permulaan dan berhenti yang kerap.
7. Pengurang Pemacu Harmonik: Pemacu harmonik menggunakan spline yang fleksibel untuk mencapai nisbah pengurangan gear yang tinggi. Ia memberikan ketepatan yang tinggi dan biasanya digunakan dalam aplikasi yang memerlukan kedudukan yang tepat.
8. Pengurang Gear Hypoid: Gear hipoid mempunyai gigi heliks dan aci tidak bersilang, menjadikannya sesuai untuk aplikasi dengan had ruang. Mereka menawarkan tork dan kecekapan yang tinggi.
Setiap jenis pengurang gear mempunyai kelebihan dan batasannya sendiri, dan pilihannya bergantung pada faktor seperti keperluan tork, nisbah kelajuan, tahap hingar, kekangan ruang dan keperluan khusus aplikasi.
editor by CX 2024-04-23
