Penerangan Produk
R series Helical Geared Motor Characteristics
1. Features:
1. High efficiency: 92%-97%;
2. Compact structure: Small offset output, two stage and three stage are in the same box.
3. High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
4. High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
| Nisbah | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| Output speed | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, CHINAMFG flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | R17-R167 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efficiency | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Permohonan: | Motor, Agricultural Machinery, Ceramic |
|---|---|
| Kekerasan: | Permukaan Gigi Mengeras |
| Pemasangan: | Vertical or Horizontal |
| Susun atur: | Coaxial |
| Bentuk Gear: | Helical Gear |
| Langkah: | Double or Three Steps |
| Penyesuaian: |
Tersedia
| Permintaan Tersuai |
|---|
How do manufacturers ensure the precision of gear tooth profiles in gear reducers?
Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:
1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.
2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.
3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.
4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.
5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.
6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.
7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.
8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.
By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.
Apakah faktor yang perlu dipertimbangkan semasa memilih pengurang gear yang betul?
Memilih pengurang gear yang sesuai melibatkan mempertimbangkan beberapa faktor penting untuk memastikan prestasi dan kecekapan optimum untuk aplikasi khusus anda:
- 1. Tork dan Keperluan Kuasa: Tentukan jumlah tork dan kuasa yang diperlukan oleh jentera anda untuk operasinya.
- 2. Nisbah Kelajuan: Kira pengurangan atau peningkatan kelajuan yang diperlukan untuk memadankan kelajuan input dan output.
- 3. Jenis Gear: Pilih jenis gear yang sesuai (heliks, serong, cacing, planet, dll.) berdasarkan tork, ketepatan dan keperluan kecekapan aplikasi anda.
- 4. Pilihan Pemasangan: Pertimbangkan ruang yang tersedia dan konfigurasi pelekap yang sesuai dengan jentera anda.
- 5. Keadaan Persekitaran: Nilaikan faktor seperti suhu, kelembapan, habuk dan unsur menghakis yang boleh memberi kesan kepada prestasi pengurang gear.
- 6. Kecekapan: Menilai kecekapan pengurang gear untuk meminimumkan kehilangan kuasa dan meningkatkan prestasi keseluruhan sistem.
- 7. Tindak balas: Pertimbangkan tahap tindak balas atau permainan yang boleh diterima antara gigi gear, yang boleh menjejaskan ketepatan.
- 8. Keperluan Penyelenggaraan: Tentukan selang penyelenggaraan dan prosedur yang diperlukan untuk operasi yang boleh dipercayai.
- 9. Bunyi dan Getaran: Nilai tahap hingar dan getaran untuk memastikan ia memenuhi keperluan jentera anda.
- 10. Kos: Bandingkan kos awal dan nilai jangka panjang pilihan pengurang gear yang berbeza.
Dengan menilai dengan teliti faktor-faktor ini dan berunding dengan pengeluar pengurang gear, jurutera dan profesional industri boleh membuat keputusan termaklum untuk memilih pengurang gear yang sesuai untuk aplikasi khusus mereka, mengoptimumkan prestasi, jangka hayat dan keberkesanan kos.
What are the benefits of using a gear reducer in industrial applications?
Gear reducers offer several benefits that make them indispensable in various industrial applications:
1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.
2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.
3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.
4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.
5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.
6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.
7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.
8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.
Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.
editor by CX 2024-03-28
