Penerangan Produk
Company Profiles
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motor and gearbox.
Since 1991, we have specialized in manufacturing a wide range of gear motor and gear box including:
- motor gear heliks
- helical bevel gear motor
- parallel shaft helical gear motor
- helical worm gear motor
- hoist drive
- heavy-duty helical gearbox
- heavy-duty helical bevel gearbox
- gear motor for car parking system
- sprial bevel gearbox
Penerangan Produk
E series gear motor is combined with helical gear and worm gear. It is 90° for input and output shaft.
Mounting position: footed mounting, flange mounting and shaft mounting etc.
Technical data:
Output speed:0.12~397rpm
Rated output torque:10~4200N*m
Motor power: 0.12~22KW
Product Show
Product Specification
| Product features | |||||||
| 1. Economical operation, low noise and high permitted overhung loads. | |||||||
| 2. Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements. | |||||||
| General Technical data | |||||||
| Housing material | HT250 high-strength cast iron | ||||||
| Housing hardness | HBS190-240 | ||||||
| Pinion material | 20CrMnTiH | ||||||
| Gear material | 20CrMnTiH | ||||||
| Surface hardness of gears | HRC58°~62 ° | ||||||
| Gear core hardness | HRC33~40 | ||||||
| Input /output shaft material | 40CrMnTiH | ||||||
| Input / Output shaft hardness | HRC25~30 | ||||||
| Machining precision of gears | accurate grinding, 6~7 Grade | ||||||
| Lubricating oil | GB L-CKC220 | ||||||
| Heat treatment | tempering, cementiting, quenching, etc. | ||||||
| Efficiency | 94%~96% (depends on the transmission stage) | ||||||
| Noise (MAX) | 60~68dB | ||||||
| Temp. rise (MAX) | 40°C | ||||||
| Temp. rise (Oil)(MAX) | 50°C | ||||||
| Vibration | ≤20µm | ||||||
| Backlash | ≤20Arcmin | ||||||
| Brand of bearings | China Top brand C&U,LYC,TMB or other brands requested, SKF….. | ||||||
| Brand of oil seal | CTY— ZheJiang or other brands requested | ||||||
| E —- series helical-worm gear motor | |||||||
| E-series single stages | |||||||
| Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Power | Nisbah | Permitted Torque | Output Speed |
| Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
| E37 | 20k6 | 80j6 | 80/120 | 0.12~1.5 | 6.72~160 | 105 | 8.4~397 |
| E47 | 25k6 | 100j6 | 110/160 | 0.12~1.5 | 7.5~212 | 190 | 6.6~192 |
| E57 | 30k6 | 112j6 | 130/200 | 0.18~3.0 | 7.5~212 | 340 | 6.5~194 |
| E67 | 35k6 | 140j6 | 130/200 | 0.25~5.5 | 7.45~215 | 565 | 6~189 |
| E77 | 45k6 | 180j6 | 180/250 | 0.37~7.5 | 7.9~257 | 1200 | 3.5~177 |
| E87 | 60m6 | 225h6 | 250/350 | 0.55~15 | 8.52~277 | 2600 | 1.0~171 |
| E97 | 70m6 | 280h6 | 350/450 | 1.5~22 | 8.26~282 | 4185 | 4.9~177 |
| E- series double stages | |||||||
| Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Power | Nisbah | Permitted Torque | Output Speed |
| Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
| E37D17 | 20k6 | 80j13 | 80/120 | 0.12 | 110~202 | 89 | 6.8~13 |
| E47D17 | 25k6 | 100j13 | 110/160 | 0.12~0.18 | 180~438 | 255 | 3.2~7.4 |
| E57D17 | 30k6 | 112j13 | 130/200 | 0.12~0.25 | 131~655 | 311 | 2.1~9.9 |
| E67D37 | 35k6 | 140j13 | 130/200 | 0.12~0.37 | 246~1363 | 600 | 1.0~5.6 |
| E77D37 | 45k6 | 180j13 | 180/250 | 0.12~1.1 | 219~3540 | 1230 | 0.39~6.4 |
| E87D57 | 60m6 | 225h13 | 250/350 | 0.12~1.5 | 205~7643 | 2810 | 0.18~6.9 |
| E97D57 | 70m6 | 280h13 | 350/450 | 0.12~3.0 | 179~11267 | 4420 | 0.12~7.7 |
| Remarks: please refer to our catalogue or ask for sales man when your technical requirements is special. | |||||||
Package
Plastic bag + wooden carton
Certificate
Soalan Lazim
Q: Can you print other colors?
Yes. Customized color can be printed on the gear motor according to your requirements.
Q: Is that factory price?
Yes. We assure you all prices are based on factory.
Q: What is the life span? what is the guarantee
The lifespan of gear motor can reach 5-20 years depending on different working conditions .The guarantee time is 1 year after delivery.
Q: What documents are available?
A full range documents including structural drawings, packing list, installation manual and relative certificates can be provided. Moreover, customs declaration is provided. We provide one-stop service for you.
Q: Is it able to customized?
yes, we could re-design and produce the gear motor as your requirements if the quantity is large.
| Permohonan: | Motor, Machinery, Transmission Equipment |
|---|---|
| Kekerasan: | Permukaan Gigi Mengeras |
| Pemasangan: | Jenis Mendatar |
| Susun atur: | Shunting |
| Bentuk Gear: | Bevel |
| Langkah: | Three-Step |
How do gear reducers enhance the efficiency of conveyor systems and robotics?
Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:
Conveyor Systems:
In conveyor systems, gear reducers enhance efficiency in the following ways:
- Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
- Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
- Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
- Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.
Robotics:
In robotics, gear reducers enhance efficiency through the following means:
- Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
- Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
- Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
- Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.
By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.
Apakah faktor yang perlu dipertimbangkan semasa memilih pengurang gear yang betul?
Memilih pengurang gear yang sesuai melibatkan mempertimbangkan beberapa faktor penting untuk memastikan prestasi dan kecekapan optimum untuk aplikasi khusus anda:
- 1. Tork dan Keperluan Kuasa: Tentukan jumlah tork dan kuasa yang diperlukan oleh jentera anda untuk operasinya.
- 2. Nisbah Kelajuan: Kira pengurangan atau peningkatan kelajuan yang diperlukan untuk memadankan kelajuan input dan output.
- 3. Jenis Gear: Pilih jenis gear yang sesuai (heliks, serong, cacing, planet, dll.) berdasarkan tork, ketepatan dan keperluan kecekapan aplikasi anda.
- 4. Pilihan Pemasangan: Pertimbangkan ruang yang tersedia dan konfigurasi pelekap yang sesuai dengan jentera anda.
- 5. Keadaan Persekitaran: Nilaikan faktor seperti suhu, kelembapan, habuk dan unsur menghakis yang boleh memberi kesan kepada prestasi pengurang gear.
- 6. Kecekapan: Menilai kecekapan pengurang gear untuk meminimumkan kehilangan kuasa dan meningkatkan prestasi keseluruhan sistem.
- 7. Tindak balas: Pertimbangkan tahap tindak balas atau permainan yang boleh diterima antara gigi gear, yang boleh menjejaskan ketepatan.
- 8. Keperluan Penyelenggaraan: Tentukan selang penyelenggaraan dan prosedur yang diperlukan untuk operasi yang boleh dipercayai.
- 9. Bunyi dan Getaran: Nilai tahap hingar dan getaran untuk memastikan ia memenuhi keperluan jentera anda.
- 10. Kos: Bandingkan kos awal dan nilai jangka panjang pilihan pengurang gear yang berbeza.
Dengan menilai dengan teliti faktor-faktor ini dan berunding dengan pengeluar pengurang gear, jurutera dan profesional industri boleh membuat keputusan termaklum untuk memilih pengurang gear yang sesuai untuk aplikasi khusus mereka, mengoptimumkan prestasi, jangka hayat dan keberkesanan kos.
How do gear reducers handle variations in input and output speeds?
Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.
The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.
The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.
Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.
In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.
editor by CX 2023-09-28
