China factory Desboer NF100 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor car gearbox

Productomschrijving

Productomschrijving

NF100 SERIES planetary precision reducer series adopt the internal structure of the integrated design concept and processing technology and are equipped with high strength tapered roller bearings and angular contact bearing structure. They are characterised by high torque, high precision, high inertia and super durability. They are used in automotive production lines, truss manipulators, robotics, new energy production lines, photovoltaic equipment, machine tools and other related industries. Our products are manufactured using unique design and processing technology and high-end machining centres in Germany and Japan, and some imported equipment are manufactured using customised machining centres, meeting our production process and strict quality control and other standardised operations.
Product Name: High Precision Planetary Gearbox
Product Series:NF100 Series
Features:High torque,high precision,high inertia,high durability
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High precision
High inertia
Super durability

Detailed Photos

Product Parameters

Segment number Double segment
Verhouding i 15 20 25 30 35 40 45 50 60 70 80 90 100
Rated output torque Nm 190 270 310 290 280 240 210 310 290 280 240 210 210
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤3
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 25
Max.bending moment Nm 9200
Max.axial force N 5820
Service life hr 30000(15000 under continuous operation)
Efficiëntie % ≥94%
Gewicht kg 8.1
Bedrijfstemperatuur ºC -10ºC~+90ºC
Smering   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤63
Rotary inertia Kg·cm² 0.47 0.44

 

Applicable Industries

 

                      Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery
 

                  Non  Standard  automation                                              Machine  Tool                                                       Printing   Equipment 

Sollicitatie: Motor, Matandwielkast

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts tandwielkast

    How do gear reducers enhance the efficiency of conveyor systems and robotics?

    Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

    Conveyor Systems:

    In conveyor systems, gear reducers enhance efficiency in the following ways:

    • Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
    • Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
    • Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
    • Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

    Robotics:

    In robotics, gear reducers enhance efficiency through the following means:

    • Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
    • Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
    • Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
    • Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

    By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

    and fasteners to prevent loosening during operation, which can cause misalignment or component damage.

  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

chinery, Marine, Agricultural Machinery
Hardheid: Verhard tandoppervlak
Installatie: All Directions
Indeling: Plantery Gearbox
Tandwielvorm: Helical Tooth
Stap: Double-Step
Aanpassing:
Beschikbaar

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Aangepast verzoek

tandwielkast

Zijn er variaties in het ontwerp van tandwielkasten voor specifieke taken en toepassingen?

Ja, het ontwerp van tandwielreductoren varieert sterk en is geschikt voor specifieke taken en toepassingen in diverse sectoren. Fabrikanten bieden verschillende typen en configuraties tandwielreductoren aan om aan verschillende eisen te voldoen, waaronder:

  • Schroefvormige tandwielreductoren: Deze zijn veelzijdig en zorgen voor een soepele en efficiënte koppeloverdracht. Ze worden vaak gebruikt in toepassingen die een hoge precisie en een gematigde snelheidsreductie vereisen, zoals transportbanden, mengers en roerwerken.
  • Kegelwielreductoren: Deze zijn ideaal voor het overbrengen van vermogen tussen kruisende assen. Ze worden vaak gebruikt in zware machines, drukpersen en auto's.
  • Wormwielreductoren: Deze bieden compacte oplossingen en zijn geschikt voor toepassingen waarbij hogere eisen worden gesteld aan snelheidsreductie, zoals transportsystemen, lieren en liften.
  • Planetaire tandwielkasten: Deze bieden een hoge koppeldichtheid en worden gebruikt in toepassingen die een nauwkeurige besturing vereisen, zoals robotica, lucht- en ruimtevaart en zware machines.
  • Parallelle as tandwielreductoren: Deze reductoren worden vaak gebruikt in industriële machines en zijn ontworpen voor een hoog koppel en betrouwbaarheid.
  • Haakse tandwielreductoren: Deze worden gebruikt wanneer ruimtegebrek een verandering van de asrichting vereist, wat vaak voorkomt in verpakkingsapparatuur en transportbanden.

Elk type tandwielkast heeft unieke eigenschappen en voordelen die hem geschikt maken voor specifieke taken. Fabrikanten bieden vaak maatwerkopties om tandwielkasten af ​​te stemmen op de specifieke eisen van een toepassing, inclusief overbrengingsverhoudingen, montagemogelijkheden en in-/uitgangsconfiguraties.

De variatie in ontwerpen van tandwielkasten zorgt ervoor dat industrieën het meest geschikte type kunnen selecteren op basis van factoren als koppel, snelheid, ruimtebeperkingen, precisie en omgevingsomstandigheden.

China factory Desboer NF100 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor car gearbox China factory Desboer NF100 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor car gearbox
editor by CX 2023-08-31

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