Productomschrijving
Productomschrijving
WP series worm gear reducer
1. Stable transmission.
2. High torque, Strong bearing capacity.
3. Large transmission ratio and wide power.
4. Good redistance to wearing,with high precision in dimensions, lower noise.
| WP series worm gear reducer | |
| WPA/WPS/WPO/WPX/WPZ/WPW/WPZ | |
| Model | 040~250 |
| Verhouding | Single stage: 5~60 |
| double stage: 200~900 | |
| Input Power | Single stage: 0.12~33.20kW |
| double stage:0.12~11.71kW | |
| Output Torque | Single stage: 6~6050N.m |
| double stage: 63~6050 N.m | |
|
Material: |
Housing: Die-Cast Iron cast |
|
Worm Gear-Copper-10-3# |
|
|
Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC |
|
|
Shaft-chromium steel-45# |
|
| Lubricate oil | Synthetic oil |
| Paint brand and color | Blue/Silver/Grey or on request |
| Warranty | 12 months |
Detailed Photos
Single speed reducer
Double speed reducer
Catalogue
Workshop
Lots of worm gears and worm shafts in stock.
Assembling line
Cleaning+Painting+ drying after assembling
Final finished reducers
Packaging & Shipping
Each reducer in single carton box packed.
Veelgestelde vragen
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
| Sollicitatie: | Motor, Motorcycle, Machinery, Toy, Agricultural Machinery |
|---|---|
| Hardheid: | Verhard tandoppervlak |
| Installatie: | Vertical Type |
| Indeling: | Coaxiaal |
| Tandwielvorm: | Worm Gear |
| Type: | Worm Reducer |
| Aanpassing: |
Beschikbaar
| Aangepast verzoek |
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How do manufacturers ensure the precision of gear tooth profiles in gear reducers?
Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:
1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.
2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.
3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.
4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.
5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.
6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.
7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.
8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.
By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.
Met welke factoren moet u rekening houden bij het selecteren van de juiste tandwielkast?
Bij het kiezen van de juiste tandwielkast moet u rekening houden met een aantal cruciale factoren om optimale prestaties en efficiëntie voor uw specifieke toepassing te garanderen:
- 1. Koppel- en vermogensvereisten: Bepaal hoeveel koppel en vermogen uw machine nodig heeft voor de werking ervan.
- 2. Snelheidsverhouding: Bereken de benodigde snelheidsverlaging of -verhoging om de invoer- en uitvoersnelheid op elkaar af te stemmen.
- 3. Versnellingstype: Selecteer het juiste tandwieltype (schroef, kegel, worm, planetair, enz.) op basis van de koppel-, nauwkeurigheids- en efficiëntievereisten van uw toepassing.
- 4. Montageopties: Houd rekening met de beschikbare ruimte en de montageconfiguratie die geschikt is voor uw machine.
- 5. Omgevingsomstandigheden: Evalueer factoren zoals temperatuur, vochtigheid, stof en corrosieve elementen die van invloed kunnen zijn op de prestaties van de tandwielkast.
- 6. Efficiëntie: Beoordeel de efficiëntie van de tandwielkast om vermogensverlies te minimaliseren en de algehele systeemprestaties te verbeteren.
- 7. Terugslag: Houd rekening met het acceptabele niveau van speling tussen de tanden, aangezien dit de precisie kan beïnvloeden.
- 8. Onderhoudsvereisten: Bepaal de onderhoudsintervallen en -procedures die nodig zijn voor een betrouwbare werking.
- 9. Geluid en trillingen: Controleer het geluids- en trillingsniveau om er zeker van te zijn dat dit voldoet aan de eisen van uw machinepark.
- 10. Kosten: Vergelijk de initiële kosten en de langetermijnwaarde van verschillende tandwielreductoren.
Door deze factoren zorgvuldig te beoordelen en te overleggen met fabrikanten van tandwielkasten, kunnen ingenieurs en professionals uit de industrie weloverwogen beslissingen nemen en de juiste tandwielkast selecteren voor hun specifieke toepassing. Zo optimaliseren ze de prestaties, levensduur en kosteneffectiviteit.
Function of Gear Reducers in Mechanical Systems
A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.
The primary function of a gear reducer in mechanical systems is to:
- Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
- Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.
Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.
editor by CX 2023-09-14
