Productomschrijving
Detailed Photos
Productomschrijving
High modular design, flexible mounting mode.
Integrated casting housing,compact dimension, stable transmitting and low noise level.
Perfect oil leakage preventing makes the good sealings and can be used in wide range of industry.
Advanced gear grinding and modified profile, high loading support and more safe operation.
High efficiency and save power.
Save cost and low maintenance.
Main applied for
Harbor and shipping
Hoist and transport
Electric power
Coal mining
Cement and construction
Paper and light industry
Product Parameters
|
Housing material |
Cast iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Gear material |
20CrMnTi alloy steel |
|
Surface hardness of gears |
HRC58°~62 ° |
|
Gear core hardness |
HRC33~40 |
|
Input / Output shaft material |
42CrMo alloy steel |
|
Input / Output shaft hardness |
HRC25~30 |
|
Machining precision of gears |
accurate grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat treatment |
tempering, cementiting, quenching, etc. |
|
Efficiëntie |
94%~96% (depends on the transmission stage) |
|
Noise (MAX) |
60~68dB |
|
Temp. rise (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Verzet |
≤20Arcmin |
|
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
|
Brand of oil seal |
CHINAMFG — ZheJiang or other brands requested |
Our Advantages
Packaging & Shipping
Certifications
Bedrijfsprofiel
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional
manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox ,
AC motor and relative spare parts, owns rich experience in this line for many years.
We are 1 direct factory, with advanced production equipment, the strong development team and
producing capacity to offer quality products for customers.
Our products widely served to various industries of Metallurgy, Chemicals, textile,medicine,wooden
etc. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any questions, good offer always for you for long term business.
Veelgestelde vragen
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
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| Sollicitatie: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardheid: | Verhard tandoppervlak |
| Installatie: | 90 Degree |
| Indeling: | Coaxiaal |
| Tandwielvorm: | Bevel Gear |
| Stap: | Enkele stap |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
Kunt u praktijkvoorbeelden geven van producten die gebruikmaken van tandwielkasttechnologie?
Zeker! Tandwielreductortechnologie wordt veel gebruikt in diverse industrieën en producten om de prestaties en efficiëntie te verbeteren. Hier zijn enkele praktijkvoorbeelden:
1. Industriële machines: Tandwielkasten worden veel gebruikt in productieapparatuur, zoals transportsystemen, apparatuur voor materiaalverwerking en assemblagelijnen. Ze helpen bij het regelen van de snelheid en het koppel voor nauwkeurige bewerkingen.
2. Windturbines: Windturbines maken gebruik van tandwielkasten om de lage rotatiesnelheid van de rotor van de windturbine om te zetten in de hogere snelheid die nodig is voor elektriciteitsopwekking. Zo wordt de energieomzetting geoptimaliseerd.
3. Autotransmissies: Auto's maken gebruik van tandwielkasten als onderdeel van hun transmissie om de vermogensoverdracht van de motor naar de wielen te optimaliseren. Hierdoor kan het voertuig efficiënt functioneren bij verschillende snelheden.
4. Robotica: Robotsystemen maken gebruik van tandwielkasten om de beweging en de articulatie van robotarmen te regelen. Hierdoor zijn nauwkeurige en gecontroleerde bewegingen voor diverse toepassingen mogelijk.
5. Drukpersen: Tandwielkasten zijn een integraal onderdeel van drukpersen en zorgen voor een nauwkeurige en gesynchroniseerde beweging van drukplaten, rollen en papierinvoermechanismen.
6. Transportbanden: Transportsystemen in sectoren als mijnbouw, landbouw en logistiek maken gebruik van tandwielkasten om de beweging van materialen langs de transportbanden te regelen.
7. Verpakkingsmachines: Tandwielkasten spelen een cruciale rol in verpakkingsmachines. Ze regelen de snelheid en de beweging van verpakkingsmaterialen, vulmechanismen en afdichtingscomponenten.
8. Kranen en takels: Kranen en hijswerktuigen zijn afhankelijk van tandwielkasten om zware lasten nauwkeurig en gecontroleerd te kunnen tillen. Zo wordt een veilige en efficiënte materiaalbehandeling gegarandeerd.
9. Pompen en compressoren: Tandwielkasten worden in pompen en compressoren gebruikt om de vloeistofstroom en -druk te regelen en zo het energieverbruik in vloeistoftransportsystemen te optimaliseren.
10. Landbouwmachines: Tractoren en andere landbouwmachines maken gebruik van tandwielkasten om de snelheid en het vermogen aan te passen voor verschillende taken, zoals ploegen, planten en oogsten.
Deze voorbeelden illustreren de uiteenlopende toepassingen van tandwielkasttechnologie in diverse industrieën en laten zien welke rol deze technologie speelt bij het verbeteren van de efficiëntie, besturing en prestaties in een breed scala aan producten en systemen.
What maintenance practices are essential for prolonging the lifespan of gear reducers?
Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:
- 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
- 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
- 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
- 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
- 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
- 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
- 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
- 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
- 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
- 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.
By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.
How do gear reducers handle variations in input and output speeds?
Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.
The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.
The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.
Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.
In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.
editor by CX 2024-05-16
