Productomschrijving
Introducing our Harmonic Gearbox Factory
Welcome to our Harmonic Gearbox Factory, where we specialize in the production of high-quality precision gear systems. With years of experience in the industry, we have established ourselves as a trusted manufacturer and supplier of harmonic reducers to various industries worldwide.
Our Factory Facilities:
Equipped with advanced machinery and cutting-edge technology, our factory boasts a spacious and well-organized production floor. We have invested heavily in automation and robotics to ensure efficient and precise manufacturing processes. Our team of skilled technicians and engineers work diligently to maintain the highest standards of product quality.
Product Range:
At our factory, we produce a comprehensive range of harmonic reducers that cater to diverse industrial needs. Our product portfolio includes both standard series and customized designs, offering a wide selection to our customers. From small-scale applications to heavy-duty machinery, our harmonic reducers provide excellent torque handling capabilities, smooth operations, and enhanced efficiency.
Quality Assurance:
We understand the importance of delivering reliable and durable products to our customers. Each stage of our manufacturing process adheres to strict quality control measures. We source premium-grade materials from reputable suppliers, conduct rigorous inspections during production, and perform thorough testing before dispatching our products. This commitment to quality ensures that our harmonic reducers meet or exceed international standards.
Research and Development:
Innovation is at the core of our factory’s operations. Our dedicated research and development team continuously strives to improve our products and develop new solutions to meet evolving industry demands. Through constant experimentation and collaboration with industry experts, we stay ahead of the curve and deliver cutting-edge harmonic reducers that optimize performance and reliability.
Customer Satisfaction:
At our factory, customer satisfaction is paramount. We prioritize clear communication, timely delivery, and responsive after-sales support. We work closely with our clients to understand their specific requirements and provide tailored solutions that address their unique needs. Our commitment to building long-term relationships has earned us a loyal customer base that relies on our harmonic reducers for their critical applications.
Environmental Responsibility:
We are dedicated to minimizing our environmental impact and promoting sustainable practices. Our factory adheres to strict waste management protocols, energy-saving measures, and eco-friendly manufacturing techniques. We continually strive to reduce our carbon footprint and contribute positively to the communities we operate in.
Conclusion:
If you are seeking superior-quality harmonic reducers for your industrial applications, our factory is your ideal partner. With a focus on precision, innovation, and customer satisfaction, we deliver reliable and efficient gear systems that enhance the performance of your machinery. Contact us today to discuss your requirements and experience the CZPT of our harmonic reducers.
OUR ADVANTAGE
High precision
A good percentage of harmonic gear reducer’s teeth are meshed at all times and are engaged at 2 zones 180 degrees apart. This means influences of tooth pitch errors and accumulated pitch errors on rotational accuracy are neutralized, which assures high positional and rotational accuracy.
Long service time
As a professional harmonic drive gearbox company and strain wave gear manufacturer in China, Hanzhen harmonic drive reducers with superior harmonic drive efficiency and long service time.
Light weight and compact size
While being less the size of conventional gearing mechanisms and less the weight, the strain wave reducer provides the same levels of torque and speed reduction ratios as its conventional counterparts enabling machinery and equipment to be made smaller and lighter.
High speed reduction ratio
A harmonic gear reducer has high single-stage reduction ratios also known as harmonic drive gear ratio or harmonic drive ratio of 1/30-1/500. Three basic components along same axle without complex structures can provide high reduction ratios.
High torque capacity
Each tooth subjected to a negligible amount of force yet provides a high torque capacity because of the way the teeth come into contact with each other and because a good percentage of the teeth in the flex spline is engaged at all times.
Minimum vibration and quiet
Hanzhen harmonic drive reducers also operate with quiet and minimal vibration.
XB1-BS-GF
| Warranty | 1 Year Return & Exchange |
| Life Span | Over 15000 hrs |
| Customized Service | Size & Solution |
| Production Capacity | 50000 Pieces / year |
FAQ:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
| Sollicitatie: | Motor, Machinery, Marine, Agricultural Machinery, Robot , Automation |
|---|---|
| Hardheid: | Verhard tandoppervlak |
| Installatie: | 90 Degree |
| Indeling: | Shunting |
| Tandwielvorm: | Cilindrische tandwiel |
| Stap: | Enkele stap |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Aanpassing: |
Beschikbaar
| Aangepast verzoek |
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How do gear reducers contribute to speed reduction and torque increase?
Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:
Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears ar
Kunt u praktijkvoorbeelden geven van producten die gebruikmaken van tandwielkasttechnologie?
Zeker! Tandwielreductortechnologie wordt veel gebruikt in diverse industrieën en producten om de prestaties en efficiëntie te verbeteren. Hier zijn enkele praktijkvoorbeelden:
1. Industriële machines: Tandwielkasten worden veel gebruikt in productieapparatuur, zoals transportsystemen, apparatuur voor materiaalverwerking en assemblagelijnen. Ze helpen bij het regelen van de snelheid en het koppel voor nauwkeurige bewerkingen.
2. Windturbines: Windturbines maken gebruik van tandwielkasten om de lage rotatiesnelheid van de rotor van de windturbine om te zetten in de hogere snelheid die nodig is voor elektriciteitsopwekking. Zo wordt de energieomzetting geoptimaliseerd.
3. Autotransmissies: Auto's maken gebruik van tandwielkasten als onderdeel van hun transmissie om de vermogensoverdracht van de motor naar de wielen te optimaliseren. Hierdoor kan het voertuig efficiënt functioneren bij verschillende snelheden.
4. Robotica: Robotsystemen maken gebruik van tandwielkasten om de beweging en de articulatie van robotarmen te regelen. Hierdoor zijn nauwkeurige en gecontroleerde bewegingen voor diverse toepassingen mogelijk.
5. Drukpersen: Tandwielkasten zijn een integraal onderdeel van drukpersen en zorgen voor een nauwkeurige en gesynchroniseerde beweging van drukplaten, rollen en papierinvoermechanismen.
6. Transportbanden: Transportsystemen in sectoren als mijnbouw, landbouw en logistiek maken gebruik van tandwielkasten om de beweging van materialen langs de transportbanden te regelen.
7. Verpakkingsmachines: Tandwielkasten spelen een cruciale rol in verpakkingsmachines. Ze regelen de snelheid en de beweging van verpakkingsmaterialen, vulmechanismen en afdichtingscomponenten.
8. Kranen en takels: Kranen en hijswerktuigen zijn afhankelijk van tandwielkasten om zware lasten nauwkeurig en gecontroleerd te kunnen tillen. Zo wordt een veilige en efficiënte materiaalbehandeling gegarandeerd.
9. Pompen en compressoren: Tandwielkasten worden in pompen en compressoren gebruikt om de vloeistofstroom en -druk te regelen en zo het energieverbruik in vloeistoftransportsystemen te optimaliseren.
10. Landbouwmachines: Tractoren en andere landbouwmachines maken gebruik van tandwielkasten om de snelheid en het vermogen aan te passen voor verschillende taken, zoals ploegen, planten en oogsten.
Deze voorbeelden illustreren de uiteenlopende toepassingen van tandwielkasttechnologie in diverse industrieën en laten zien welke rol deze technologie speelt bij het verbeteren van de efficiëntie, besturing en prestaties in een breed scala aan producten en systemen.
e meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio o
How do gear reducers handle shock loads and sudden changes in torque?
Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.
1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.
2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.
3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.
4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.
5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.
6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.
By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.
f the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).
Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.
Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.
By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.
editor by CX 2023-08-17
