China factory Desboer NF100 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor car gearbox

Опис производа

Опис производа

NF100 SERIES planetary precision reducer series adopt the internal structure of the integrated design concept and processing technology and are equipped with high strength tapered roller bearings and angular contact bearing structure. They are characterised by high torque, high precision, high inertia and super durability. They are used in automotive production lines, truss manipulators, robotics, new energy production lines, photovoltaic equipment, machine tools and other related industries. Our products are manufactured using unique design and processing technology and high-end machining centres in Germany and Japan, and some imported equipment are manufactured using customised machining centres, meeting our production process and strict quality control and other standardised operations.
Product Name: High Precision Planetary Gearbox
Product Series:NF100 Series
Features:High torque,high precision,high inertia,high durability
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High precision
High inertia
Super durability

Детаљне фотографије

Параметри производа

Segment number Double segment
Ratio i 15 20 25 30 35 40 45 50 60 70 80 90 100
Rated output torque Nm 190 270 310 290 280 240 210 310 290 280 240 210 210
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤3
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 25
Max.bending moment Nm 9200
Max.axial force N 5820
Service life hr 30000(15000 under continuous operation)
Ефикасност % ≥94%
Weight kg 8.1
Радна температура ºC -10ºC~+90ºC
Подмазивање   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤63
Rotary inertia Kg·cm² 0.47 0.44

 

Applicable Industries

 

                      Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery
 

                  Non  Standard  automation                                              Machine  Tool                                                       Printing   Equipment 

Примена: Motor, Maмењач са зупчаницима

Које су мере одржавања неопходне за продужење века трајања редуктора зупчаника?

Правилно одржавање је кључно за продужење животног века и обезбеђивање оптималних перформанси редуктора. Ево основних пракси одржавања:

  • 1. Подмазивање: Редовно подмазивање редуктора је од виталног значаја за смањење трења, хабања и стварања топлоте. Користите препоручено мазиво и пратите упутства произвођача за интервале подмазивања.
  • 2. Инспекција: Редовно проверавајте редукторе зупчаника да ли имају знаке хабања, оштећења или цурења. Проверите да ли има необичних звукова, вибрација или повећања температуре током рада.
  • 3. Поравнање: Обезбедите правилно поравнање улазног и излазног вратила. Непоравнање може довести до повећаног хабања, буке и смањене ефикасности. Поравнајте компоненте према спецификацијама произвођача.
  • 4. Хлађење и вентилација: Одржавајте правилно хлађење и вентилацију како бисте спречили прегревање. Уверите се да су вентилатори и отвори за хлађење чисти и неометани.
  • 5. Одржавање заптивача: Проверите и замените заптивке по потреби како бисте спречили улазак загађивача у редуктор. Загађивачи могу довести до убрзаног хабања и смањења перформанси.
  • 6. Вијци и причвршћивачи: Regularly check and tighten bolts мењач са зупчаницима

    How do gear reducers enhance the efficiency of conveyor systems and robotics?

    Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

    Conveyor Systems:

    In conveyor systems, gear reducers enhance efficiency in the following ways:

    • Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
    • Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
    • Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
    • Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

    Robotics:

    In robotics, gear reducers enhance efficiency through the following means:

    • Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
    • Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
    • Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
    • Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

    By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

    and fasteners to prevent loosening during operation, which can cause misalignment or component damage.

  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

chinery, Marine, Agricultural Machinery
Тврдоћа: Очвршћена површина зуба
Инсталација: All Directions
Распоред: Plantery Gearbox
Облик зупчаника: Helical Tooth
Корак: Double-Step
Прилагођавање:
Доступно

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Прилагођени захтев

мењач са зупчаницима

Are there variations in gear reducer designs for specific tasks and applications?

Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:

  • Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
  • Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
  • Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
  • Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
  • Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
  • Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.

Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.

Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.

China factory Desboer NF100 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor car gearbox China factory Desboer NF100 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor car gearbox
editor by CX 2023-08-31

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