Tag Archives: aluminum gear

China supplier Aluminum Housing Screw Conveyor RV Series Gear Box Nmrv Worm Orthogonal Gear Reducer manufacturer

Product Description

Aluminum Housing Screw Conveyor RV Series Gear Box Nmrv Worm Orthogonal Gear Reducer

Input Configurations

Double or single input shaft (NRV)

PAM / IEC motor input shaft with circle or square flange (NMRV)

Output Configurations

 

Double or single output shaft

Output flange

Main Feature

The gearbox can rotate in both directions operate and contains 1 oil filling at delivery.  you will benefit from its high quality and a short delivery time.

Specification

Model

Motor Input Flange (circle)

Transmission Ratio

Power

(kw)

Ratio

(i)

Nominal Torque

(Nm)

PAM / IEC

Internal Dia.

Dis. Between Diagonal Screw Holes

External Dia.

Width of Key Slot

5

7.5

10

15

20

25

30

40

50

60

80

100

N

M

P

E

Diamter of Input Shaft

NMRV25

56B14

50

65

80

3

9

9

0.06

7.5-60

2.6-14

NMRV30

63B5

95

115

140

4

11

0.06-0.18

7.5-80

2.6-14

63B14

60

75

90

56B5

80

100

120

3

9

56B14

50

65

80

NMRV40

71B5

110

130

160

5

14

0.09-0.37

7.5-100

11-53

71B14

70

85

105

63B5

95

115

140

4

11

63B14

60

75

90

56B5

80

100

120

3

9

NMRV50

80B5

130

165

200

6

19

0.12-0.75

7.5-100

21-89

80B14

80

100

120

71B5

110

130

160

5

14

71B14

70

85

105

63B5

95

115

140

4

11

NMRV63

90B5

130

165

200

8

24

0.25-1.5

7.5-100

56-166

90B14

95

115

140

80B5

130

165

200

6

19

80B14

80

100

120

71B5

110

130

160

5

14

71B14

70

85

105

NMRV75

100/112B5

180

215

250

8

28

0.55-4

7.5-100

90-269

100/112B14

110

130

160

90B5

130

165

200

8

24

90B14

95

115

140

80B5

130

165

200

6

19

80B14

80

100

120

71B5

110

130

160

14

NMRV90

100/112B5

180

215

250

8

28

0.55-4

7.5-100

101-458

100/112B14

110

130

160

90B5

130

165

200

8

24

90B14

95

115

140

80B5

130

165

200

6

19

80B14

80

100

120

NMRV110

132B5

230

265

300

10

38

1.1-7.5

7.5-100

242-660

132B14

130

165

200

100/112B5

180

215

250

8

28

90B5

130

165

200

24

90B14

95

115

140

80B5

130

165

200

19

 NMRV130 

132B5

230

265

300

10

 – 

38

 – 

 2.2-7.5 

 7.5-100 

 333-1596 

132B14

130

165

200

100/112B5

180

215

250

8

28

90B5

130

165

200

24

90B14

95

115

140

NMRV150

160B5

250

300

350

12

42

2.2-15

7.5-100

570-1760

132B5

230

265

300

10

38

132B14

130

165

200

100/112B5

180

215

250

8

28

Company profile

Scenario

Packing

FAQ

Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc. 

Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection. 

Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice. 

Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on. 

Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: B3,B6,B7,B8,V5,V6
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

gear gearbox

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China supplier Aluminum Housing Screw Conveyor RV Series Gear Box Nmrv Worm Orthogonal Gear Reducer   manufacturer China supplier Aluminum Housing Screw Conveyor RV Series Gear Box Nmrv Worm Orthogonal Gear Reducer   manufacturer
editor by CX 2024-04-03

China factory Aluminium Right Angle Bevel Gear Reducers Ara Features: Light Weight, Corrosion Resistant Aluminum Housings, Alloy Steel Case Hardened Spiral Bevel Gears. differential gearbox

Product Description

Product Description

 

Product description
High Performance ARA Series ARA1 Helical Bevel Planetary Speed Reducer

 

Features:

ARA series of spiral bevel gearboxes characteristics: small , full installation , light weight, aluminum alloy shell, shaft
requires the use of corrosion-resistant steel when ordering . Lubricant has been added at the factory .

ARA Series modular steering box using scientific design, features significant transmission equipment industry is an indispensable
product . ARA series steering box excellent performance, light weight , small size, containing material ; rugged, high quality
aluminum alloy die casting ; appearance, reasonable design, reverse operation , input and output using multi-dimensional
structure, and the output diverse ways . For a wide range of torque, low noise , long life.
Technical parameters:
Power : 0.018KW ~ 4.94KW
Torque : 6.95 ~ 46.8Nm
Transmission ratio : 1:1, 2:1

* Ratio: 1:1,1.5:1 ,2:1 , 2.5:1 ,3:1 ,4:1 , 5:1
* Helical Gear Material: 20crmntih and 17crnimo6
* Shaft Material: 40cr Forged Steel
* Helical Gear Hardness: Hrc58-62
* Gear Housing: Cast Iron(Ht250 or Qt450)
* Weight: 2-488KG
* Product Features:

1, chassis: high rigidity cast iron FC-25;

2, gear: high-quality high-purity alloy quenched 50CrMnT processing by carburizing and grinding together;

3, the spindle: high quality alloy steel 40Cr quenched high purity processing, with hanging load capacity.

4, bearing: with a heavy load capacity tapered roller bearings;

5, Seal: imported oil seal lips, with a high dust and anti-spill.

 

Product Photos

ARA series straight bevel gearbox
High efficiency 
Competitive price 
Wide range of ratio
ARA series helical bevel gearbox straight bevel gearbox
90 Right Angle Bevel Gear Reducer
ARA series helical bevel gearbox straight bevel gearbox
hollow shaft bevel gearbox
aluminum bevel gearbox 
 
Ratio: 1:1,1.5:1 ,2:1 , 2.5:1 ,3:1 ,4:1 , 5:1 
Helical Gear Material: 20crmntih and 17crnimo6 
Shaft Material: 40cr Forged Steel 
Helical Gear Hardness: Hrc58-62 
Gear Housing: Cast Iron(Ht250 or Qt450) 
Weight: 2-488KG 
Product Features:
1, chassis: high rigidity cast iron FC-25;
2, gear: high-quality high-purity alloy quenched 50CrMnT processing by carburizing and grinding together;
3, the spindle: high quality alloy steel 40Cr quenched high purity processing, with hanging load capacity.
4, bearing: with a heavy load capacity tapered roller bearings;
5, Seal: imported oil seal lips, with a high dust and anti-spill.
 
Features:
 
ARA series of spiral bevel gearboxes characteristics: small , full installation , light weight, aluminum alloy shell, shaft requires the use of corrosion-resistant steel when ordering . Lubricant has been added at the factory .
 
ARA Series modular steering box using scientific design, features significant transmission equipment industry is an indispensable product . ARA series steering box excellent performance, light weight , small size, containing material ; rugged, high quality aluminum alloy die casting ; appearance, reasonable design, reverse operation , input and output using multi-dimensional structure, and the output diverse ways . For a wide range of torque, low noise , long life.
Technical parameters:
Power : 0.018KW ~ 4.94KW
Torque : 6.95 ~ 46.8Nm
Transmission ratio : 1:1, 2:1
 
As a leader manufacturer of industrial motors, speed reducers, drives etc in China, our company has always been adhering to the ” leading technology innovation, achieving excellent quality” concept, the main products are: Micro gear motors, medium-size gear motors, Brake speed regulating motors, torque motors, DC motors, NMRV worm motor, helical bevel gear motors, WP RV series worm reducer, rigid tooth flank helical gear units, Helical worm gear units, Parallel shaft helical gear units, Spiral bevel gear units, SWL& JW Worm screw jack, Rigid tooth flank gear units, Planetary gear units etc transmission products, which are widely used in various industrial production lines, Such as transportation machinery, food machinery, medical machinery, printing machinery, textile machinery, packaging machinery, office equipment, instrumentation and other fields, is the preferred supporting products for automation equipments.
 
Photos of the factory area

ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.

Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.

Looking back at the past and looking CZPT to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.
Processing equipment

Testing equipment and quality control
Quality:Insist on Improvement,Strive for CZPT With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates valu

Supporting equipment

Packaging And Transportation

FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc. 

Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection. 

Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice. 

Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on. 

Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Warranty: a Year
Installation: Universal Mounting
Step: Single Step
Customization:
Available

|

Customized Request

gear gearbox

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China factory Aluminium Right Angle Bevel Gear Reducers Ara Features: Light Weight, Corrosion Resistant Aluminum Housings, Alloy Steel Case Hardened Spiral Bevel Gears.   differential gearbox	China factory Aluminium Right Angle Bevel Gear Reducers Ara Features: Light Weight, Corrosion Resistant Aluminum Housings, Alloy Steel Case Hardened Spiral Bevel Gears.   differential gearbox
editor by CX 2023-09-11

China wholesaler Aluminum Worm Gear Speed Reducer Size 025-090 gearbox engine

Product Description

 

Product Description

Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1

Detailed Photos

Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS

Exploded View:

Product Parameters

 
Old Model     
  New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV571     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

GMRV Outline Dimension:

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  

Company Profile

About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is  full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia 

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
   A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers enhance the efficiency of conveyor systems and robotics?

Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

Conveyor Systems:

In conveyor systems, gear reducers enhance efficiency in the following ways:

  • Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
  • Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
  • Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
  • Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

Robotics:

In robotics, gear reducers enhance efficiency through the following means:

  • Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
  • Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
  • Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
  • Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

Are there variations in gear reducer designs for specific tasks and applications?

Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:

  • Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
  • Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
  • Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
  • Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
  • Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
  • Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.

Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.

Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.

China wholesaler Aluminum Worm Gear Speed Reducer Size 025-090   gearbox engineChina wholesaler Aluminum Worm Gear Speed Reducer Size 025-090   gearbox engine
editor by CX 2023-09-07

China best Cast Iron Gearbox Aluminum Housing Transmission Gear Motor Nmrv Wp Worm Gear Reducer Helical Gear Cyclo Planetary Gearbox Speed Reducer with Good quality

Product Description

Cast Iron Gearbox Aluminum Housing Transmission Gear Motor NMRV WP Worm Gear Reducer Helical Gear Cyclo Planetary Gearbox Speed Reducer

Features:
1. Compact structure and simple assembly;
2. Wide speed ranges and high torque;
3. Low noise, good sealing performance, high efficiency;
4. Stable and safe, long lifetime, universal;
5. Multi-structure, various assembling methods

Specification:

ANG WP Worm Speed Gear Unit
Model WPA WPS WPDA WPDS WPO WPX…
Size 40-250(single-stage)
Input power 0.12kw ~ 33kw
Input speed 750rpm ~ 2000rpm
Reduction ratio 1/10 ~ 1/60(single-stage)
Input motor AC (1 phase or 3 phase) / DC motor
Output torque 6-6050Nm
Install type Foot / CZPT shaft / Hollow shaft…
Material of housing Die-cast iron
Application Food Stuff, Ceramics, Chemical, Packing, Dyeing, Woodworking, Glass, etc.

FAQ
Q: Can you make the gear unit with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company have design and development team, we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, or by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.

Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.

 

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Right Angle
Gear Shape: Cylindrical Gear
Step: Single-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

  • 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
  • 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
  • 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
  • 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
  • 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
  • 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
  • 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
  • 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
  • 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
  • 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China best Cast Iron Gearbox Aluminum Housing Transmission Gear Motor Nmrv Wp Worm Gear Reducer Helical Gear Cyclo Planetary Gearbox Speed Reducer   with Good quality China best Cast Iron Gearbox Aluminum Housing Transmission Gear Motor Nmrv Wp Worm Gear Reducer Helical Gear Cyclo Planetary Gearbox Speed Reducer   with Good quality
editor by CX 2023-09-05

China Aluminum Gearbox Cast Iron Housing Transmission Drive Motor Shaft Nmrv Smr Series Reduction Helical Cycloidal Cyclo Planetary Worm Gearboxes Speed Gear Reducer planetary gearbox efficiency

Solution Description

 Features
1.Wide transmission rate, strong output torque
2.Compact mechanical structure, light weight, small volume&Good heat-dissipating
3.Smooth operation with lower noise or vibration
four.Easy mounting, free linking, high efficiency
five. Best  SUBSTITUDE FOR  MOTOVARIO AND CZPT PRODUCTS 

Applications
Wide range of application,including light industry of food &beverage, Cement,
deal,construction material,chemicals and etc.

Technical information:

Design RV one hundred thirty one hundred fifty
Single unit variations NMRV – fitted for motor flanged coupling,
NRV – with enter shaft,
NMRV-E motor flanged coupling with worm extension shaft,
NRV-E with double extension worm shaft,
 Power .06—-15KW 
 Single device reduction ratio  1:5 7.5 80 one hundred
 Output torque  2.6—1195N.M
 Worm shaft content  20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer .5-.8mm
 Worm wheel material   worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC

Soon after-sale provider:
One particular 12 months warranty,subject to proper operation and installationfree technical assist all the time.

US $25
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

###

Application: Motor
Hardness: Hardened
Type: Worm and Wormwheel

###

Samples:
US$ 30/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

Model RV025 030 040 050 063 075 090 110 130 150
Single unit versions NMRV – fitted for motor flanged coupling,
NRV – with input shaft,
NMRV-E motor flanged coupling with worm extension shaft,
NRV-E with double extension worm shaft,
 Power 0.06—-15KW 
 Single unit reduction ratio  1:5 7.5 10 15 20 25 30 40 50 60 80 100
 Output torque  2.6—1195N.M
 Worm shaft material  20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer 0.5-0.8mm
 Worm wheel material   worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC
US $25
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

###

Application: Motor
Hardness: Hardened
Type: Worm and Wormwheel

###

Samples:
US$ 30/Piece
1 Piece(Min.Order)

|

Order Sample

###

Customization:

###

Model RV025 030 040 050 063 075 090 110 130 150
Single unit versions NMRV – fitted for motor flanged coupling,
NRV – with input shaft,
NMRV-E motor flanged coupling with worm extension shaft,
NRV-E with double extension worm shaft,
 Power 0.06—-15KW 
 Single unit reduction ratio  1:5 7.5 10 15 20 25 30 40 50 60 80 100
 Output torque  2.6—1195N.M
 Worm shaft material  20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer 0.5-0.8mm
 Worm wheel material   worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
planetarygearbox

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China Aluminum Gearbox Cast Iron Housing Transmission Drive Motor Shaft Nmrv Smr Series Reduction Helical Cycloidal Cyclo Planetary Worm Gearboxes Speed Gear Reducer     planetary gearbox efficiencyChina Aluminum Gearbox Cast Iron Housing Transmission Drive Motor Shaft Nmrv Smr Series Reduction Helical Cycloidal Cyclo Planetary Worm Gearboxes Speed Gear Reducer     planetary gearbox efficiency
editor by czh 2023-01-12

China Custom Agricultural Aluminum Gearbox for Agriculture Double Disc Manual/Conical Fertilizer Distributor/Salt Spreader Sawmill Pto Gear Box Small Round Baller near me shop

Item Description

Product Description

 

 

Company Profile

In 2571, HangZhou CZPT Machinery Co.,ltd was proven by Ms. Iris and her 2 associates(Mr. Tian and Mr. Yang) in HangZhou metropolis(ZHangZhoug province, China), all 3 Founders are engineers who have far more than averaged 30 several years of knowledge. Then due to the fact the demands of company expansion, in 2014, it moved to the existing Xihu (West Lake) Dis. Industrial Zone (HangZhou town, ZHangZhoug province, China).

By way of our properly-known brand name ND, CZPT Machinery provides agricultural options to agriculture equipment producer and distributors globally by means of a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, travel shafts, sheet metallic, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and so on. Products can be customized as ask for.

We, CZPT equipment proven a comprehensive top quality administration method and revenue support community to supply clients with large-good quality merchandise and satisfactory support. Our products are bought in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market place is the European marketplace.

Certifications

Our Manufacturing facility

Sample Space

Why decide on us?

1) Customization: With a sturdy R&D crew, and we can produce products as required. It only will take up to 7 times for us to design a established of drawings. The production time for new merchandise is typically fifty times or less.

2) High quality: We have our own total inspection and testing equipment, which can make sure the high quality of the goods.

3) Capacity: Our annual generation capacity is above 500,000 sets, also, we also take small amount orders, to meet the requirements of various customer’s acquire portions.

4) Provider: We concentrate on supplying high-quality items. Our products are in line with intercontinental standards and are mainly exported to Europe, Australia, and other nations around the world and locations.

5) Shipment: We are close to HangZhou and ZheJiang ports, to offer the swiftest delivery support.
 

Packaging & Transport

FAQ

Q: Are you a trading firm or company?
A: We are manufacturing facility and providing gearbox ODM & OEM providers for the European market for far more than 10 several years

Q: Do you provide samples? is it totally free or added?
A: Sure, we could supply the sample for free of charge charge but do not spend the cost of freight.

Q: How long is your delivery time? What is your terms of payment?
A: Normally it is forty-forty five days. The time may range relying on the solution and the amount of customization.
For standard products, the payment is: 30% T/T in progress,balance just before cargo.

Q: What is the exact MOQ or price tag for your merchandise?
A: As an OEM organization, we can give and adapt our merchandise to a broad range of needs.
Therefore, MOQ and value may greatly range with measurement, materials and more requirements For occasion, high priced items or normal items will generally have a reduced MOQ. Please make contact with us with all appropriate specifics to get the most exact quotation.

If you have yet another issue, you should come to feel totally free to make contact with us.

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a variety of mechanical generate with a single output shaft. They are appropriate for equally clockwise and counterclockwise rotations, have significantly less inertia, and run at larger speeds. Here are some benefits and negatives of this kind of gearbox. Let us see what these rewards are and why you ought to use them in your purposes. Shown underneath are some of the advantages of planetary gearboxes.
planetarygearbox

Appropriate for counterclockwise and clockwise rotation

If you want to train kids about the clock hands, you can get some sources for counterclockwise and asymmetrical rotation. These methods include worksheets for pinpointing degrees of rotation, composing principles for rotation, and visible processing. You can also use these sources to educate angles. For example, the translation of shapes activity pack helps young children understand about the rotation of geometric designs. Equally, the visible notion activity sheet will help youngsters recognize how to approach information visually.
Various research have been accomplished to realize the anatomical substrate of rotations. In a latest study, CZPT et al. when compared the placement of the transitional zone electrocardiographically and anatomically. The authors identified that the transitional zone was regular in nine of 33 topics, indicating that rotation is not a indication of condition. Likewise, a counterclockwise rotation could be induced by a genetic or environmental factor.
The core tip info ought to be developed to work in the two clockwise and counterclockwise rotation. Counterclockwise rotation calls for a diverse starting position than a clockwise rotation. In North The us, star-delta starting is used. In each cases, the figure is rotated about its position. Counterclockwise rotation, on the other hand, is accomplished in the opposite course. In addition, it is attainable to develop counterclockwise rotation making use of the same gimbal.
Despite its name, the two clockwise and counterclockwise rotation calls for a particular sum of power to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, begins from the top placement and heads to the correct. If rotating in the reverse path, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has much less inertia

The main distinction in between a planetary gearbox and a standard pinion-and-equipment reducer is the ratio. A planetary gearbox will create significantly less inertia, which is an essential edge since it will reduce torque and energy requirements. The ratio of the planetary gearbox to its set axis counterpart is a aspect of a few. A planetary gearbox has more compact gears than a conventional planetary, so its inertia is proportional to the quantity of planets.
Planetary gears are significantly less inertia than spur gears, and they share the load across multiple gear teeth. This indicates that they will have minimal backlash, and this is essential for programs with large commence-stop cycles and recurrent rotational course adjustments. An additional reward is the substantial stiffness. A planetary gearbox will have much less backlash than a spur gearbox, which means that it will be far more reliable.
A planetary gearbox can use either spur or helical gears. The former offers larger torque rankings although the latter has much less sound and stiffness. The two kinds of gears are helpful in motorsports, aerospace, truck transmissions, and power technology models. They call for much more assembly time than a conventional parallel shaft equipment, but the PD collection is the far more productive substitute. PD series planetary gears are suitable for a lot of applications, including servo and robotics.
In contrast, a planetary gear set can have various input speed. This can have an effect on the frequency response of the gearset. A mathematical design of the two-stage planetary gears has non-stationary effects and correlates with experimental conclusions. Fig. 6.3 demonstrates an addendum. The dedendum’s minimal price is approximately 1.25m. When the dedendum is at its smallest, the dedendum has significantly less inertia.
planetarygearbox

Offers higher reliability

The Planetary Gearbox is a much better alternative for driving a motor vehicle than a common spur gearbox. A planetary gearbox is less costly, and they have far better backlash, higher load potential, and higher shock hundreds. As opposed to spur gearboxes, even so, mechanical sound is nearly nonexistent. This can make them more trustworthy in substantial-shock situations, as properly as in a wide variety of applications.
The Economic climate Sequence has the very same power density and torque ability of the Precision Helical Sequence, but it lacks the precision of the latter. In distinction, Economy Series planetary gearboxes attribute straight spur planetary gearing, and they are used in purposes demanding higher torque. Each sorts of gearboxes are suitable with NEMA servo motors. If torque density is crucial, a planetary gearbox is the best option.
The Dispersion of Exterior Load: The SSI product has been thoroughly utilised to product the trustworthiness of planetary equipment techniques. This design takes the speak to pressure and fatigue toughness of the method as generalized stress and power. It also gives a theoretical framework to consider the trustworthiness of planetary gear methods. It also has numerous other positive aspects that make it the favored selection for substantial-pressure programs. The Planetary Gearbox gives increased trustworthiness and efficiency than standard rack and pinion gear systems.
Planetary gearing has greater reliability and compact style. Its compact style makes it possible for for wider programs with concerns about room and excess weight. Additionally, the elevated torque and reduction makes planetary gearboxes an excellent choice for a wide selection of programs. There are a few significant varieties of planetary gearboxes, each and every with its possess rewards. This article describes a number of of them. When you understand their workings, you will be able to pick the greatest planetary gearbox for your needs.

Has larger functioning speeds

When you look at planetary gearboxes, you may be puzzled about which one particular to decide on. The main problem is the application of the gearbox. You should also determine on secondary variables like sounds level, corrosion resistance, development, price, and availability globally. Some constructors function faster than other folks and produce the gearboxes on the very same day. However, the latter types often supply the planetary gearbox out of stock.
When compared to typical gearboxes, a planetary gearbox can operate at increased speeds when the input speed fluctuates. Nevertheless, these gears are not extremely successful in higher-pace applications simply because of their enhanced noise stages. This can make planetary gears unsuitable for apps involving a wonderful deal of noise. That is why most planetary gears are utilized in little-scale purposes. There are some exceptions, but in basic, a planetary gearbox is greater suited for applications with increased working speeds.
The basic planetary gearbox is a compact option to normal pinion-and-gear reducers. They can be used in a broad selection of apps in which area and weight are concerns. Its effectiveness is also higher, providing 97% of the energy input. It comes in 3 different varieties based mostly on the efficiency. A planetary gearbox can also be categorised as a worm equipment, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can make significant torque for their dimensions. It also reduces backlash to two arc-min. Furthermore, it is lubricated for lifestyle, which means no routine maintenance is needed. It can suit into a modest machine envelope and has a modest footprint. Moreover, the helical topped gearing offers rapidly positioning. A sealed gearbox stops abrasive dust from acquiring into the planetary gearhead.
planetarygearbox

Has downsides

The design of a planetary gearbox is compact and enables large torque and load ability in a little place. This equipment arrangement also reduces the likelihood of dress in and tear. Earth gears are organized in a planetary vogue, allowing gears to change beneath load and a uniform distribution of torque. Nonetheless, some drawbacks of planetary gears must be regarded prior to investing in this gearbox.
While the planetary gearbox is a higher precision movement-management gadget, its design and upkeep demands are a problem. The bearing load is high, requiring recurrent lubrication. Also, they are inaccessible. Even with these disadvantages, planetary gearboxes are appropriate for a range of jobs. They also have minimal backlash and substantial torsional stiffness, making them outstanding alternatives for several apps.
As a outcome, the pace of a planetary gearbox differs with load and pace. At decrease ratios, the sun gear gets to be way too massive in relation to the earth gears. As the ratio increases, the solar equipment will become too minimal, minimizing torque. The planetary gears also reduce their torque in large-pace environments. Therefore, the ratio is a critical thing to consider for planetary gearbox problem checking.
Extra drag may outcome from out-of-tolerance factors or extreme lubrication. Drag ought to be calculated equally in instructions and be inside of acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. Although grease lubricates planetary gears nicely, oil needs routine maintenance and re-lubrication each couple of thousand hours.

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Merchandise Description

Product Description

 

Organization Profile

In 2571, HangZhou CZPT Equipment Co.,ltd was set up by Ms. Iris and her 2 companions(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have a lot more than averaged 30 several years of expertise. Then due to the fact the needs of company enlargement, in 2014, it moved to the existing Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).

By means of our nicely-acknowledged brand name ND, CZPT Machinery delivers agricultural options to agriculture equipment producer and distributors around the world via a total line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, push shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and so on. Goods can be tailored as request.

We, CZPT machinery set up a complete good quality administration program and product sales service network to give clients with large-high quality merchandise and satisfactory provider. Our products are bought in 40 provinces and municipalities in China and 36 countries and areas in the globe, our major market is the European industry.

Certifications

Our Manufacturing facility

Sample Area

Why decide on us?

one) Customization: With a strong R&D staff, and we can build products as required. It only normally takes up to 7 days for us to design and style a established of drawings. The creation time for new merchandise is normally 50 times or less.

2) Quality: We have our possess full inspection and screening tools, which can ensure the quality of the items.

three) Ability: Our once-a-year manufacturing ability is above five hundred,000 sets, also, we also take small amount orders, to fulfill the demands of distinct customer’s purchase portions.

4) Services: We target on offering higher-top quality items. Our products are in line with intercontinental specifications and are largely exported to Europe, Australia, and other countries and locations.

5) Cargo: We are near to HangZhou and ZheJiang ports, to give the fastest delivery support.
 

Packaging & Shipping and delivery

FAQ

Q: Are you a trading company or producer?
A: We are manufacturing unit and providing gearbox ODM & OEM companies for the European market place for more than 10 a long time

Q: Do you give samples? is it free of charge or extra?
A: Sure, we could offer the sample for cost-free cost but do not spend the price of freight.

Q: How long is your shipping and delivery time? What is your terms of payment?
A: Usually it is 40-45 times. The time may possibly vary depending on the solution and the amount of customization.
For common items, the payment is: thirty% T/T in advance,harmony ahead of shipment.

Q: What is the exact MOQ or price for your solution?
A: As an OEM organization, we can provide and adapt our merchandise to a vast assortment of requirements.
Therefore, MOQ and value could drastically differ with measurement, content and even more technical specs For instance, pricey merchandise or normal goods will typically have a decrease MOQ. Please speak to us with all related information to get the most accurate quotation.

If you have an additional concern, make sure you really feel cost-free to contact us.

Planetary Gearbox Factors

The standard elements of a planetary gearset are an input, output, and stationary place. Various varieties of planetary gearboxes will have different output ratios and torques. A leading business for planetary gearbox style, CZPT, supplies the essential components. These elements can vary in equally male and female shafts and occur with a assortment of modular possibilities. Here are a number of factors to think about about every part.

CFHK Series

The CFHK Sequence is a multistage planetary gearbox that includes multiple planetary gears. The a number of tooth of every planetary equipment mesh at the same time throughout operation to enhance the transmittable torque. The gears are circumstance hardened and floor, and the ratios of the planetary gears are integers. They ended up first functionally explained by Leonardo da Vinci in 1490. These days, the CFHK Series is a favored amongst automotive engineers and companies.
The CH Sequence provides large accuracy with a compact layout and situation hardened, hypoid, and helical gearing. These gearboxes are also obtainable in the CFXR sequence, with lower backlash and friction. These planetary gearboxes are developed to provide higher torque and higher precision in a variety of programs. In addition, the CFXR series attributes 100% helical gearing and low backlash.
The CFHK Collection attributes a sun gear that drives the next stage. These gears can be place in collection or serially in the very same housing. In some instances, the output shaft of the very first stage becomes the enter shaft of the next stage. In addition, ring gears are also utilized as structural elements of more compact gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is established on a sunshine gear. The sunlight gear drives the subsequent planet stage.
A planetary equipment unit’s gear ratio is established by the quantity of enamel in the sunlight equipment and ring equipment. The smaller sized the solar equipment, the smaller the ratio between the sunshine equipment and world gears. The premier equipment ratio in a planetary gear unit is ten:1. A greater quantity of tooth boosts the transmission ratio. In buy to increase torque, the planetary gears need to be rearranged. A more compact sun gear will have larger torque than a massive ring gear.
planetarygearbox

CFX Collection

The HPN Harmonic Planetary(r) Series planetary gearboxes offer you a minimal-expense resolution with higher-functionality and substantial-reliability. This modular design is easy to install and requires really little servicing. Its planetary design and total complement of needle rollers permit for extended existence and silent procedure. In addition, the HPN Harmonic Planetary(r) Collection is obtainable in a assortment of measurements.
The compact dimension and large-speed style of planetary gearboxes outcomes in outstanding warmth dissipation. Nonetheless, substantial-pace or sustained performance apps could call for lubricants. A planetary gearbox will have scaled-down least steps to decrease noise and vibration. Planetary gears will give you the highest degree of efficiency while minimizing sounds. As a outcome, they can supply large-good quality 3D prints.
A planetary equipment prepare is composed of a ring gear and world gears, every single supported by a provider. A ring gear is pink, whilst the sunlight gear is pink. The sunshine equipment and provider rotate around every other at a forty five-diploma angle. This is also acknowledged as an epicyclic equipment. Planetary gearboxes are frequently located in room-constrained applications. The CFX Series characteristics a compact design and style and excellent efficiency.
The CFX Series attributes a sturdy style that is easy to install. Its compact measurement helps make set up of planetary gearboxes less complicated and faster. They are available in a few distinct configurations for constant, intermittent, and counter-clockwise procedure. The CFX Collection gives the excellent answer for your accelerating needs. They’re a fantastic resolution for any automotive or industrial application. You can easily configure the CFX Collection to meet up with your particular needs.

CAP Collection

The Sweet Controls CAP Collection is a new generation of compact, precision planetary gearboxes that merge substantial torques with low backlash and exceptional use resistance. This rotary flange planetary gearbox is perfect for a variety of industrial, mining and maritime purposes. Its modular design allows consumers to simply mount distinct phases, hydraulic or electric powered motors, and distinct sorts of gears. Its CPH Series characteristics an really rigid alloy metal housing, carburized gears, and induction hardened gears.
The CAP Series makes use of multiple planetary gears for substantial torque transmission. The number of planetary gears is not set, but most planetary gearboxes utilize at the very least 3. The greater the amount of planetary gears, the larger the transmittable torque. A planetary gearbox is composed of a number of planetary gears with a meshing action that takes place at the same time throughout procedure. The outcome is a higher performance and a smoother, quieter procedure than a typical gearbox.
The VersaPlanetary selection features modular layout for simple installation. This system consists of mounting plates for standard Very first (r) Robotics Competition motors. The mounting plates are designed to suit every motor. These planetary gearboxes are suitable with different kinds of motors, from little electric motors to large, heavy duty types. They are also appropriate with a selection of mounting methods, like CIM motors.
planetarygearbox

CAPK Collection

The CZPT APK Collection is a large precision, rotary flange style planetary gearbox. Its scenario hardened and ground gears are designed to offer superb put on resistance, lower backlash, and superb precision. The CAPK Collection gives higher axial and instant load capacities in a compact housing. CZPT is the globe chief in the generation of planetary gearboxes. The CAPK Series functions an array of higher-high quality, progressive functions.
CZPT Smart Lubrication technology is used to maintain the gears properly-lubricated and reduce sounds and vibration. The planetary gearbox’s 3-gear design is ideal for Do-it-yourself CNC robotics. This series has a prolonged historical past of high quality, and CZPT uses only the best parts. The CZPT 3:1 Substantial Precision Planetary Gearbox is an excellent selection for CNC Robotics and other apps.
A multi-phase planetary gearbox brings together personal ratios for a increased amount of ratios. Further planetary gears increase the transmittable torque. The route of the output and push shaft are constantly equivalent. The CAPK Collection functions a higher-good quality, tough design. They are produced from stainless steel and provide a long-expression warranty. They are the best choice for industrial and industrial applications. Whilst planetary gears are a lot more costly, they are extremely successful.

CFH Collection

The Sweet CFH Series planetary gearboxes offer you the benefits of a modular style and a minimal backlash. They provide a variety of dimension choices and superb longevity. This planetary gearbox is compact and dress in resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its lower backlash and precision make it an superb option for industrial applications.
The CFH Collection planetary gearbox is a very productive, high-pace helical equipment. The compact design of this gearbox outcomes in high heat dissipation and low mass inertia. Earth carrier bearings encounter significant lateral forces from the transmission of torque. As a end result, radial and axial forces oppose every single other. The consequence is that the torque is distributed above 3 gears, minimizing sounds, vibration, and dress in.
The planetary gearbox has a few primary components: a sun equipment (also identified as the input gear), a ring gear, and two earth gears. These are connected by a carrier that rotates about a 45-diploma clockwise axis. The CFH Series of gears is available in triple and double levels. They can also be employed in electric powered motors. As a consequence, the CFH Sequence is extremely versatile.
The CFH Sequence of planetary gearboxes can be discovered in all varieties of purposes, such as automotive transmissions. Their compact design and high-performance efficiency make them a well-liked choice for area-constrained apps. This gearbox has numerous advantages and is a wonderful option to a typical helical gearbox. These gearboxes are highly powerful for minimizing torque and velocity, and are compact adequate to fit in most applications.
planetarygearbox

CZPT

If you want a substantial-good quality planetary gearbox, the CZPT Planetary Series is the right selection. This Italian organization designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch workplaces and three production services. The business is making an attempt to replicate the accomplishment of the Italian Tremendous Auto market, which has gained global recognition. The business gives a selection of gearboxes for use in weighty sector, agriculture, offshore, aerial and marine perform.
With in excess of forty a long time of knowledge, CZPT manufactures a vast variety of substantial-top quality gearboxes. From bevel-helical models to Helical models, wheel gears and damaging brakes, the firm has been manufacturing high quality components for many industries. CZPT is a dependable Australian distributor of CZPT gear components. The business is focused to delivering the greatest planetary gears for every single business.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed speedily and simply. The business utilizes top quality components and a range of dimensions and output ratios to cater to the most demanding apps. In addition, you can customise your gearbox to suit your certain wants. CZPT Planetary Gearboxes are extremely adaptable and customizable, supplying infinite scalability.

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