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China Standard Speed Reducer SA97, Saf97, Saf97 Series Gearbox for Construction Machinery Spare Parts planetary gearbox clutch

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LOYSEW SHF67AM182
LOYSEW SHF67AM184
LOYSEW SHF67AM213/215
LOYSEW SA67AM56
LOYSEW SA67AM143
LOYSEW SA67AM145
LOYSEW SA67AM182
LOYSEW SA67AM184
LOYSEW SA67AM213/215
LOYSEW SH67AM56
LOYSEW SH67AM143
LOYSEW SH67AM145
LOYSEW SH67AM182
LOYSEW SH67AM184
LOYSEW SH67AM213/215
LOYSEW SAZ67AM56
LOYSEW SAZ67AM143
LOYSEW SAZ67AM145
LOYSEW SAZ67AM182
LOYSEW SAZ67AM184
LOYSEW SAZ67AM213/215
LOYSEW SHZ67AM56
LOYSEW SHZ67AM143
LOYSEW SHZ67AM145
LOYSEW SHZ67AM182
LOYSEW SHZ67AM184
LOYSEW SHZ67AM213/215
LOYSEW ST67AM56
LOYSEW ST67AM143
LOYSEW ST67AM145
LOYSEW ST67AM182
LOYSEW ST67AM184
LOYSEW ST67AM213/215
LOYSEW S77AM56
LOYSEW S77AM143
LOYSEW S77AM145
LOYSEW S77AM182
LOYSEW S77AM184
LOYSEW S77AM213/215
LOYSEW SF77AM56
LOYSEW SF77AM143
LOYSEW SF77AM145
LOYSEW SF77AM182
LOYSEW SF77AM184
LOYSEW SF77AM213/215
LOYSEW SAF77AM56
LOYSEW SAF77AM143
LOYSEW SAF77AM145
LOYSEW SAF77AM182
LOYSEW SAF77AM184
LOYSEW SAF77AM213/215
LOYSEW SHF77AM56
LOYSEW SHF77AM143
LOYSEW SHF77AM145
LOYSEW SHF77AM182
LOYSEW SHF77AM184
LOYSEW SHF77AM213/215
LOYSEW SA77AM56
LOYSEW SA77AM143
LOYSEW SA77AM145
LOYSEW SA77AM182
LOYSEW SA77AM184
LOYSEW SA77AM213/215
LOYSEW SH77AM56
LOYSEW SH77AM143
LOYSEW SH77AM145
LOYSEW SH77AM182
LOYSEW SH77AM184
LOYSEW SH77AM213/215
LOYSEW SAZ77AM56
LOYSEW SAZ77AM143
LOYSEW SAZ77AM145
LOYSEW SAZ77AM182
LOYSEW SAZ77AM184
LOYSEW SAZ77AM213/215
LOYSEW SHZ77AM56
LOYSEW SHZ77AM143
LOYSEW SHZ77AM145
LOYSEW SHZ77AM182
LOYSEW SHZ77AM184
LOYSEW SHZ77AM213/215
LOYSEW ST77AM56
LOYSEW ST77AM143
LOYSEW ST77AM145
LOYSEW ST77AM182
LOYSEW ST77AM184
LOYSEW ST77AM213/215
LOYSEW S87AM143
LOYSEW S87AM145
LOYSEW S87AM182
LOYSEW S87AM184
LOYSEW S87AM213/215
LOYSEW S87AM254/256
LOYSEW S87AM284/286
LOYSEW SF87AM143
LOYSEW SF87AM145
LOYSEW SF87AM182
LOYSEW SF87AM184
LOYSEW SF87AM213/215
LOYSEW SF87AM254/256
LOYSEW SF87AM284/286
LOYSEW SAF87AM143
LOYSEW SAF87AM145
LOYSEW SAF87AM182
LOYSEW SAF87AM184
LOYSEW SAF87AM213/215
LOYSEW SAF87AM254/256
LOYSEW SAF87AM284/286
LOYSEW SHF87AM143
LOYSEW SHF87AM145
LOYSEW SHF87AM182
LOYSEW SHF87AM184
LOYSEW SHF87AM213/215
LOYSEW SHF87AM254/256
LOYSEW SHF87AM284/286
LOYSEW SA87AM143
LOYSEW SA87AM145
LOYSEW SA87AM182
LOYSEW SA87AM184
LOYSEW SA87AM213/215
LOYSEW SA87AM254/256
LOYSEW SA87AM284/286
LOYSEW SA87AM143
LOYSEW SA87AM145
LOYSEW SA87AM182
LOYSEW SA87AM184
LOYSEW SA87AM213/215
LOYSEW SA87AM254/256
LOYSEW SA87AM284/286
LOYSEW SAZ87AM143
LOYSEW SAZ87AM145
LOYSEW SAZ87AM182
LOYSEW SAZ87AM184
LOYSEW SAZ87AM213/215
LOYSEW SAZ87AM254/256
LOYSEW SAZ87AM284/286
LOYSEW SHZ87AM143
LOYSEW SHZ87AM145
LOYSEW SHZ87AM182
LOYSEW SHZ87AM184
LOYSEW SHZ87AM213/215
LOYSEW SHZ87AM254/256
LOYSEW SHZ87AM284/286
LOYSEW ST87AM143
LOYSEW ST87AM145
LOYSEW ST87AM182
LOYSEW ST87AM184
LOYSEW ST87AM213/215
LOYSEW ST87AM254/256
LOYSEW ST87AM284/286
LOYSEW S97AM182
LOYSEW S97AM184
LOYSEW S97AM213/215
LOYSEW S97AM254/256
LOYSEW S97AM284/286
LOYSEW S97AM324/326
LOYSEW S97AM364/365
LOYSEW SF97AM182
LOYSEW SF97AM184
LOYSEW SF97AM213/215
LOYSEW SF97AM254/256
LOYSEW SF97AM284/286
LOYSEW SF97AM324/326
LOYSEW SF97AM364/365
LOYSEW SAF97AM182
LOYSEW SAF97AM184
LOYSEW SAF97AM213/215
LOYSEW SAF97AM254/256
LOYSEW SAF97AM284/286
LOYSEW SAF97AM324/326
LOYSEW SAF97AM364/365
LOYSEW SHF97AM182
LOYSEW SHF97AM184
LOYSEW SHF97AM213/215
LOYSEW SHF97AM254/256
LOYSEW SHF97AM284/286
LOYSEW SHF97AM324/326
LOYSEW SHF97AM364/365
LOYSEW SA97AM182
LOYSEW SA97AM184
LOYSEW SA97AM213/215
LOYSEW SA97AM254/256
LOYSEW SA97AM284/286
LOYSEW SA97AM324/326
LOYSEW SA97AM364/365
LOYSEW SH97AM182
LOYSEW SH97AM184
LOYSEW SH97AM213/215
LOYSEW SH97AM254/256
LOYSEW SH97AM284/286
LOYSEW SH97AM324/326
LOYSEW SH97AM364/365
LOYSEW SAZ97AM182
LOYSEW SAZ97AM184
LOYSEW SAZ97AM213/215
LOYSEW SAZ97AM254/256
LOYSEW SAZ97AM284/286
LOYSEW SAZ97AM324/326
LOYSEW SAZ97AM364/365
LOYSEW SHZ97AM182
LOYSEW SHZ97AM184
LOYSEW SHZ97AM213/215
LOYSEW SHZ97AM254/256
LOYSEW SHZ97AM284/286
LOYSEW SHZ97AM324/326
LOYSEW SHZ97AM364/365
LOYSEW ST97AM182
LOYSEW ST97AM184
LOYSEW ST97AM213/215
LOYSEW ST97AM254/256
LOYSEW ST97AM284/286
LOYSEW ST97AM324/326
LOYSEW ST97AM364/365
LOYSEW S..37AM63
LOYSEW S..37AM71
LOYSEW S..37AM80
LOYSEW S..37AM90
LOYSEW S..47AM63
LOYSEW S..47AM71
LOYSEW S..47AM80
LOYSEW S..47AM90
LOYSEW S..57AM63
LOYSEW S..57AM71
LOYSEW S..57AM80
LOYSEW S..57AM90
LOYSEW S..67AM63
LOYSEW S..67AM71
LOYSEW S..67AM80
LOYSEW S..67AM90
LOYSEW S..67AM100
LOYSEW S..67AM112
LOYSEW S..67AM132S/M
LOYSEW S..77AM63
LOYSEW S..77AM71
LOYSEW S..77AM80
LOYSEW S..77AM90
LOYSEW S..77AM100
LOYSEW S..77AM112
LOYSEW S..77AM132S/M
LOYSEW S..77AM132ML
LOYSEW S..87AM80
LOYSEW S..87AM90
LOYSEW S..87AM100
LOYSEW S..87AM112
LOYSEW S..87AM132S/M
LOYSEW S..87AM132ML
LOYSEW S..87AM160
LOYSEW S..87AM180
LOYSEW S..97AM100
LOYSEW S..97AM112
LOYSEW S..97AM132S/M
LOYSEW S..97AM132ML
LOYSEW S..97AM160
LOYSEW S..97AM180
LOYSEW S..97AM200
LOYSEW S..67R37
LOYSEW S..77R37
LOYSEW S..87R57
LOYSEW S..97R57
LOYSEW S..37AD1
LOYSEW S..37AD2
LOYSEW S..47AD1
LOYSEW S..47AD2
LOYSEW S..57AD1
LOYSEW S..57AD2
LOYSEW S..67AD2
LOYSEW S..67AD3
LOYSEW S..77AD2
LOYSEW S..77AD3
LOYSEW S..77AD4
LOYSEW S..87AD2
LOYSEW S..87AD3
LOYSEW S..87AD4
LOYSEW S..87AD5
LOYSEW S..97AD3
LOYSEW S..97AD4
LOYSEW S..97AD5
LOYSEW S..97AD6
LOYSEW S..37AD1
LOYSEW S..37AD2,AD2/ZR
LOYSEW S..47AD1
LOYSEW S..47AD2,AD2/ZR
LOYSEW S..57AD1
LOYSEW S..57AD2,AD2/ZR
LOYSEW S..67AD2,AD2/ZR
LOYSEW S..67AD3,AD3/ZR
LOYSEW S..77AD2,AD2/ZR
LOYSEW S..77AD3,AD3/ZR
LOYSEW S..77AD4,AD4/ZR
LOYSEW S..87AD2,AD2/ZR
LOYSEW S..87AD3,AD3/ZR
LOYSEW S..87AD4,AD4/ZR
LOYSEW S..87AD5,AD5/ZR
LOYSEW S..97AD3,AD3/ZR
LOYSEW S..97AD4,AD4/ZR
LOYSEW S..97AD5,AD5/ZR
LOYSEW S..97AD6,AD6/ZR
LOYSEW S..67R37
LOYSEW S..77R37
LOYSEW S..87R57
LOYSEW S..97R57
LOYSEW S..37AD2/P
LOYSEW S..47AD2/P
LOYSEW S..57AD2/P
LOYSEW S..67AD2/P
LOYSEW S..67AD3/P
LOYSEW S..77AD2/P
LOYSEW S..77AD3/P
LOYSEW S..77AD4/P
LOYSEW S..87AD2/P
LOYSEW S..87AD3/P
LOYSEW S..87AD4/P
LOYSEW S..87AD5/P
LOYSEW S..97AD3/P
LOYSEW S..97AD4/P
LOYSEW S..97AD5/P
LOYSEW S..37AR71
LOYSEW S..37AR80
LOYSEW S..37AR90
LOYSEW S..47AR71
LOYSEW S..47AR80
LOYSEW S..47AR90
LOYSEW S..57AR71
LOYSEW S..57AR80
LOYSEW S..57AR90
LOYSEW S..67AR71
LOYSEW S..67AR80
LOYSEW S..67AR90
LOYSEW S..67AR100
LOYSEW S..67AR112
LOYSEW S..77AR71
LOYSEW S..77AR80
LOYSEW S..77AR90
LOYSEW S..77AR100
LOYSEW S..77AR112
LOYSEW S..77AR132S/M
LOYSEW S..77AR132ML
LOYSEW S..87AR80
LOYSEW S..87AR90
LOYSEW S..87AR100
LOYSEW S..87AR112
LOYSEW S..87AR132S/M
LOYSEW S..87AR132ML
LOYSEW S..87AR160
LOYSEW S..87AR180
LOYSEW S..97AR100
LOYSEW S..97AR112
LOYSEW S..97AR132S/M
LOYSEW S..97AR132ML
LOYSEW S..97AR160
LOYSEW S..97AR180
LOYSEW W37 AD..
LOYSEW W47 AD..
LOYSEW W37AM56
LOYSEW W37AM143
LOYSEW W37AM145
LOYSEW WA37BAM56
LOYSEW WA37BAM143
LOYSEW WA37BAM145
LOYSEW WH37BAM56
LOYSEW WH37BAM143
LOYSEW WH37BAM145
LOYSEW WF37AM56
LOYSEW WF37AM143
LOYSEW WF37AM145
LOYSEW WAF37AM56
LOYSEW WAF37AM143
LOYSEW WAF37AM145
LOYSEW WHF37AM56
LOYSEW WHF37AM143
LOYSEW WHF37AM145
LOYSEW WA37AM56
LOYSEW WA37AM143
LOYSEW WA37AM145
LOYSEW WH37AM56
LOYSEW WH37AM143
LOYSEW WH37AM145
LOYSEW WT37AM56
LOYSEW WT37AM143
LOYSEW WT37AM145
LOYSEW W47AM56
LOYSEW W47AM143
LOYSEW W47AM145
LOYSEW W47AM182
LOYSEW W47AM184
LOYSEW WA47BAM56
LOYSEW WA47BAM143
LOYSEW WA47BAM145
LOYSEW WA47BAM182
LOYSEW WA47BAM184
LOYSEW WH47BAM56
LOYSEW WH47BAM143
LOYSEW WH47BAM145
LOYSEW WH47BAM182
LOYSEW WH47BAM184
LOYSEW WF47AM56
LOYSEW WF47AM143
LOYSEW WF47AM145
LOYSEW WF47AM182
LOYSEW WF47AM184
LOYSEW WAF47AM56
LOYSEW WAF47AM143
LOYSEW WAF47AM145
LOYSEW WAF47AM182
LOYSEW WAF47AM184
LOYSEW WHF47AM56
LOYSEW WHF47AM143
LOYSEW WHF47AM145
LOYSEW WHF47AM182
LOYSEW WHF47AM184
LOYSEW WA47AM56
LOYSEW WA47AM143
LOYSEW WA47AM145
LOYSEW WA47AM182
LOYSEW WA47AM184
LOYSEW WH47AM56
LOYSEW WH47AM143
LOYSEW WH47AM145
LOYSEW WH47AM182
LOYSEW WH47AM184
LOYSEW WT47AM56
LOYSEW WT47AM143
LOYSEW WT47AM145
LOYSEW WT47AM182
LOYSEW WT47AM184
LOYSEW W..37AM63
LOYSEW W..37AM71
LOYSEW W..37AM80
LOYSEW W..37AM90
LOYSEW W..47AM63
LOYSEW W..47AM71
LOYSEW W..47AM80
LOYSEW W..47AM90
LOYSEW W..47AM100
LOYSEW W..47AM112
LOYSEW W..47AM132S/M
LOYSEW W..37AD1
LOYSEW W..37AD2
LOYSEW W..47AD2
LOYSEW W..47AD3
LOYSEW W..37AR71
LOYSEW W..37AR80
LOYSEW W..37AR90
LOYSEW W..47AR71
LOYSEW W..47AR80
LOYSEW W..47AR90

FAQ

 

—Why do you choose LOYAL?
LOYAL is a very professional supplier of replacement parts for piston pumps, motors, concrete pump spare parts, gearbox, cylinders, gear pumps and so on
 LOYALmajor technicians have 20 years experience. We are not only supplying products to you, but also providing you 
benefits and useful suggestion about goods maintenance.

—How about quality of products from LOYAL?
We always pay more attention about quality of our goods from raw material to machining, especially heat treatment to control our quality and precision parts, 100% interchangeable with origins.  Stable temperature and enough time heat treatment are strictly controlled by our suppliers to make parts  durable.
Warranty: 1 year

—What about delivery and service from LOYAL?
We offer all customers quick response about all inquiries every time. We stock plenty of spare parts, hydraulic pumps and hydraulic motors.  If products you demanded in stock, we can delivery in 3 working days after your payment. 
In case the products you needed are not in current stock, we can prepare in 2-4 weeks after your payment for hydraulic cylinders, gearbox and gear pumps, in 3-7 days for new hydraulic pumps,hydraulic motors, in 15-20 days for rebuilt hydraulic pumps,hydraulic motors.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Expansion
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step
Samples:
US$ 1800/Piece
1 Piece(Min.Order)

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Customization:
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planetarygearbox

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China Standard Speed Reducer SA97, Saf97, Saf97 Series Gearbox for Construction Machinery Spare Parts   planetary gearbox clutchChina Standard Speed Reducer SA97, Saf97, Saf97 Series Gearbox for Construction Machinery Spare Parts   planetary gearbox clutch
editor by CX 2024-04-02

China Good quality Chinese Factory Farm Tractor Transmission Bevel Reduction Gearbox for Rotary Mower Machine and Agricultural Machinery cyclo planetary gearbox

Product Description

Chinese Factory Farm Tractor Transmission Bevel Gearbox for Rotary Mower Machine and Agricultural Machinery

Established in Nov.2002,HangZhou CZPT is a professional manufacturer and supplier in supplying spare parts and accessories for agricultural machinery. In addition to the 3000 standards parts, we also offer our customers tailor-made articles or assemblies that are for special application.
 
HangZhou CZPT focused on the development and production of gearboxes with a professional team and continue to learn advanced technology; the use of first-class equipment; high quality supply chain system, relying on these, the gearboxes get high reputation among customers at home and abroad.
 
These gearboxes are widely used in rotary tillers, lawn mowers, harvesters, hole diggers, pesticide sprayers, irrigation machines, fertilizer spreaders, blenders and so on. The main products are:
 
–Straight bevel gearbox
–Spiral bevel gearbox
–Planetary reducer
–Worm gearbox

HangZhou CZPT International Trading Co.,Ltd is a modern enterprise specilizing in the development, production, sales and services of PTO shaft. We adhere to the principle of “Precise Driveline, Advocate Green”, using advanced technology and equipments to ensure all the technical standards of precise driveline. So that the transmission efficiency can be maxmized and every drop of resource of customers’ can be saved. Meanwhile, we have a customer-centric service system, providing a full range of pre-sale, sale and after-sale service. Customer satisfaction is our forever pursuit.

We follow the principle of people first, trying our best to set up a pleasant surroundings and platform of performance for each employee, so everyone can be self-consciously active to join in “Precise Driveline, Adocate Green” to embody the self-worth, enterprise value and social value.

Newnuro’s goal is: reducing customer’s purchase budget, support customers to earn more market.
Newnuro always finds solution for customers.Customer satisfaction is our ultimate goal and forever pursuit.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Customization:
Available

|

Customized Request

planetarygearbox

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Good quality Chinese Factory Farm Tractor Transmission Bevel Reduction Gearbox for Rotary Mower Machine and Agricultural Machinery   cyclo planetary gearboxChina Good quality Chinese Factory Farm Tractor Transmission Bevel Reduction Gearbox for Rotary Mower Machine and Agricultural Machinery   cyclo planetary gearbox
editor by CX 2024-03-30

China Custom Cyclo Gear Reducer for Port Machinery Industry gearbox engine

Product Description

 

Product Description

Product Features

– Highly Standard Modular Designed
– Quality material ensures the product reliability
– High Strength,Compact Dimension
– Long Service Life
– Low Noise
– High Efficiency
– Large radial loading ability
– Cost-effective

Detailed Photos

 

Product Parameters

 

Models

Power

Ratio

Max. Torque

Output Shaft Dia.

Input Shaft Dia.

1 Stage

X2(B0/B12)

0.37~1.5

9~87

150

Φ25(Φ30)

Φ15

X3(B1/B15)

0.55~2.2

9~87

250

Φ35

Φ18

X4(B2/B18)

0.75~4.0

9~87

500

Φ45

Φ22

X5(B3/B22)

1.5~7.5

9~87

1,000

Φ55

Φ30

X6(B4/B27)

2.2~11

9~87

2,000

Φ65(Φ70)

Φ35

X7

3.0~11

9~87

2,700

Φ80

Φ40

X8(B5/B33)

5.5~18.5

9~87

4,500

Φ90

Φ45

X9(B6/B39)

7.5~30

9~87

7,100

Φ100

Φ50

X10(B7/B45)

15~45

9~87

12,000

Φ110

Φ55

X11(B8/B55)

18.5~55

9~87

20,000

Φ130

Φ70

Our Advantages

 

Packaging & Shipping

 

Company Profile

Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional
manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox ,
AC motor and relative spare parts, owns rich experience in this line for many years.

We are 1 direct factory, with advanced production equipment, the strong development team and
producing capacity to offer quality products for customers.

Our products widely served to various industries of Metallurgy, Chemicals, textile,medicine,wooden
etc. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…

Welcome to ask us any questions, good offer always for you for long term business.

FAQ

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Direction, Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

How do gear reducers enhance the efficiency of conveyor systems and robotics?

Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

Conveyor Systems:

In conveyor systems, gear reducers enhance efficiency in the following ways:

  • Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
  • Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
  • Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
  • Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

Robotics:

In robotics, gear reducers enhance efficiency through the following means:

  • Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
  • Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
  • Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
  • Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China Custom Cyclo Gear Reducer for Port Machinery Industry   gearbox engineChina Custom Cyclo Gear Reducer for Port Machinery Industry   gearbox engine
editor by CX 2024-03-05

China high quality High Torque Straight Planetary Gear Reducer for Industry Machinery with Great quality

Product Description

High Torque Straight Planetary Gear Reducer for Industry Machinery

Product Description
SGR planetary gear motor 
Technical data:
1. Ratio range: 8.1-191
2. Input power: 0.12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output speed: 0.3~205 r/min
5. Structure: Foot-mounted, flange-mounted, shaft-mounted

Input structure motor,IEC flange
Output speed motor,IEC flange,input shaft
  solid shaft, hollow shaft with key,with shrink disk

Characteristic:
1. Adopt optimized design, module combination, right angle output, space reduction
2. High strength and longevity gears
3. Can be combined with various motors, wider ratio range
4. Big output torque, smoothly startup, high efficiency
Production pictures:

———————————————————————————————————————————————
FAQ:

1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .
2.MOQ:
Our MOQ is 1 pcs. However there is 1 handling cost $150 for the single order which less than $3000.00
3. Warranty
Our warranty is 12months
4. Payment term
100% T/T in advance and LC at sight .
5. Do you accept customization ?
YES. CHINAMFG  have strong R&D team , we can provide customizable  service  according to requirements.
6. Packing
Generally we use standard export plywood case to arrange the shipment .
7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .
8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.
10.How do you solve if the production have problem ?
Mostly, we don ‘ t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly  ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .  
  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China high quality High Torque Straight Planetary Gear Reducer for Industry Machinery   with Great quality China high quality High Torque Straight Planetary Gear Reducer for Industry Machinery   with Great quality
editor by CX 2024-02-19

China best Miniature Worm Gear Speed Reducer for Compact Machinery automatic gearbox

Product Description

 
 

Product Description

Product Parameters

Parameters Unit Level Reduction Ratio Flange Size Specification
042 060 090 120 160 200
Rated Output Torque T2n N.m 1 3 14 20 75 120 340 950
4 12 31 85 215 364 1050
5 14 39 100 230 423 1140
6 12 25 85 230 358 950
7 12 25 80 160 358 850
8 10 25 85 140 320 780
10 9 15 50 110 210 630
2 12 14 31 85 215 423 588
16 12 31 85 215 364 588
20 14 39 100 230 423 1050
25 14 39 100 230 423 1200
28 12 31 85 215 364 1200
30 14 20 75 120 423 1200
35 14 39 100 230 423 1200
40 12 31 85 215 364 1200
50 14 39 100 230 423 1200
70 12 25 80 160 358 1100
80 12 25 80 160 358 780
100 9 15 50 110 210 520
3 120 14 31 85 215 423 1200
150 14 39 100 230 423 1200
200 14 39 100 230 423 1200
250 14 39 100 230 423 1200
280 12 31 85 215 364 1200
350 14 39 100 230 423 1200
400 12 31 85 215 364 1200
500 14 39 100 230 423 1200
700 12 25 80 160 358 1100
1000 9 15 50 110 210 520
Maximum Output Torque T2b N.m 1,2,3 3~1000 3 Times of Rated Output Torque
Rated Input Speed N1n rpm 1,2,3 3~1000 4000 4000 3000 3000 3000 2500
Maximum Input Speed N1b rpm 1,2,3 3~1000 8000 8000 6000 6000 5000 4000
Standard Backlash P2 arcmin 1 3~1000 ≤8 ≤8 ≤8 ≤8 ≤10 ≤10
arcmin 2 3~1000 ≤10 ≤10 ≤10 ≤10 ≤12 ≤12
arcmin 3 3~1000 ≤15 ≤15 ≤15 ≤15 ≤15 ≤15
Torsional Rigidity Nm/arcmin 1,2,3 3~1000 0.8 3.7 14 25 25 50
Allowable Radial Force F2rb2 N 1,2,3 3~1000 300 520 1550 2600 6700 12400
Allowable Axial Force F2ab2 N 1,2,3 3~1000 150 480 1500 2350 3350 6200
Moment of Inertia J1 kg.cm2 1 3~10 0.16 0.25 1.2 4.5 22 45
2 12~100 0.16 0.15 0.65 2 18 44
3 120~1000 0.1 0.12 0.55 1.5 16 22
Service Life hr 1,2,3 3~1000 20000
Efficiency η % 1 3~10 97%
2 12~100 94%
3 120~1000 91%
Noise Level dB 1,2,3 3~1000 ≤58 ≤60 ≤65 ≤68 ≤72 ≤75
Operating Temperature ºC 1,2,3 3~1000 -10~+90
Protection Class IP 1,2,3 3~1000 IP65
Weights kg 1 3~10 0.7 1.1 2.7 6.4 24.4 45
2 12~100 1.0 1.3 3.4 8.1 26 53
3 120~1000 1.9 2.6 5.5 10.8 31 61

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China best Miniature Worm Gear Speed Reducer for Compact Machinery   automatic gearbox	China best Miniature Worm Gear Speed Reducer for Compact Machinery   automatic gearbox
editor by CX 2024-01-10

China supplier Machinery Hot Sale Precision Planetary Spur Gear marine transmission rotary tiller Gearbox comer planetary gearbox

Product Description

Detailed Photos

 

Product Parameters

Note : It’s just the typical technical data for you reference, The specification such as voltage, speed, torque, shaft can be customized by your needs. Please contact us for more details. Thanks. 
 

Company Profile

 

FAQ

Q: What’re your main products?

A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you !

Application: Motor, Machinery
Function: Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Customization:
Available

|

Customized Request

planetarygearbox

Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.

Planetary gearboxes

Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!

Planetary gears

A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.

Planetary gearboxes with output shaft

For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.

Planetary gearboxes with electric motors

If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.

China supplier Machinery Hot Sale Precision Planetary Spur Gear marine transmission rotary tiller Gearbox   comer planetary gearboxChina supplier Machinery Hot Sale Precision Planetary Spur Gear marine transmission rotary tiller Gearbox   comer planetary gearbox
editor by CX 2023-10-25

China Standard China G Series Helical Geared Motor Speed Reducer for Metallurgical Machinery components of gearbox

Product Description

China G Series Helical Geared Motor Speed Reducer for Metallurgical Machinery

 

Components:
1. Housing: Aluminium alloy

2.Gears: Coaxial Gears, 1 stage
3. Input Configurations:Solid Input Shaft,Motor Flange – IEC B5
4. Output Configurations:Solid Output Shaft

 

Features:

Models & Variants:
GH Horizontal Type Palte 3-Phase(Brake)Motor
GV Vertical Type Palte 3-Phase(Brake) Motor
GH Horizontal Type Light Palte 3-Phase(Brake)Motor
GV Vertical Type Light Duty Palte 3-Phase(Brake)Motor
GH Horizontal Type High Ratio Type Palte 3-Phase(Brake)Motor
GV Vertical Type High Ratio Type Palte 3-Phase(Brake)Motor
GH Horizontal Type High Ratio Type Light Duty Palte 3-Phase(Brake)Motor
GV Vertical Type High Ratio Type Light Duty Palte 3-Phase(Brake)Motor
GH Horizontal Type Palte 1-Phase(Brake)Motor
GV Vertical Type Palte 1-Phase(Brake)Motor
GH Horizontal Type Light Duty Palte 1-Phase(Brake)Motor
GV Vertical Type High Ratio Light Duty Palte 1-Phase(Brake)Motor
GHM Horizontal Type Flange Type Reducer Without Motor
GVM Vertical Type Flange Type Reducer Without Motor
GHM Horizontal Type High Ratio Flange Type Reducer Without Motor
GVM Vertical Type High Ratio Flange Type Reducer Without Motor
GHD Horizontal Type Double Shaft Type Reducer Without Motor
GVD Vertical Type Double Shaft Type Reducer Without Motor
GHD Horizontal Type Double Shaft High Ratio Type Reducer Without Motor
GVD Vertical Type Double Shaft High Ratio Type Reducer Without Motor
GV Vertical Type Palte 3-Phase(Brake)Motor -2#Code B Type Flange
GV..S Iec Vertical 3-Phase Alluminum(Brake)Motor
GV..S Vertical 3-Phase Alluminum(Brake)Motor
GV..S Vertical 3-Phase Alluminum(Brake)Motor–B14

 

Power Output Shasft Type
Lubricant(L) Weight(Kg)
GH GV GH GV
0.1KW
1/8HP
∅18 0.19 0.18 5.6 5.8
∅22 0.38 0.39 7.3 7.3
∅28 0.8 0.85 14.6 14.6
0.2KW
1/4HP
∅18 0.17 0.18 7.0 8.0
∅22 0.38 0.39 8.6 8.8
∅28 0.63 0.68 11.0 10.8
∅32 1.30 1.40 27.6 28.0
0.4KW  1/2HP ∅22 0.38 0.39 11.2 11.2
∅28 0.63 0.68 14.2 14.0
∅32 0.95 1.05 27.0 26.9
∅40 1.80 1.90 46.0 47.0
0.75KW
1HP
∅28 0.63 0.68 15.0 15.0
∅32 0.95 1.05 27.6 28.0
∅40 1.26 1.38 42.3 41.9
∅50 3.0 3.13 91.5 91.5
1.5KW
2HP
∅32 0.95 1.05 33.6 34.6
∅40 1.47 1.59 49.6 49.0
∅50 2.52 2.60 94.0 94.0
∅50 3.47 3.65 105 106
2.2KW
3HP
∅40 1.68 1.80 53.0 55.0
∅50 2.52 2.60 92.5 88.5
3.7KW
5HP
∅40 1.68 1.80 64.0 66.0
∅50 2.52 2.60 98.5 94.5

Packaging & Delivery
Speed Reducer Helical Gearbox Packaging Details:Plastic Bags, Plywood Cases
Port:ZheJiang /HangZhou

About Us

  1. More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
  2. . Standardization of the gearbox series
  3.  Strong design capability for large power & customized gearboxes.
  4.  High quality gearboxes and proven solutions provider.
  5. Strict quality control process, stable quality.
  6. Less than 2% of the quality complaints.
  7. Modular design, short delivery time.
  8. Quick response & professional services.

 

A high product quality, a wide production and a flexible structure are the strong points of AOKMAN . AOKMAN was founded in 1982, specialized in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.

FAQ
1. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
2.What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,escalator,automatic storage equipment, metallurgy, environmental protection, logistics and etc.
3.How long is your delivery time?
Generally it is 7-20 days if the goods. or it is over 20 days if the goods are custom-made.
4. What is your terms of payment ?
30% Advance payment by T/T after signing the contract.70% before delivery
5.Do you have any supporting products?
Yes, we can also provide matching reducer or motor
 

Application: Machinery
Function: Speed Reduction
Layout: Helical
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Customization:
Available

|

Customized Request

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China Standard China G Series Helical Geared Motor Speed Reducer for Metallurgical Machinery   components of gearbox	China Standard China G Series Helical Geared Motor Speed Reducer for Metallurgical Machinery   components of gearbox
editor by CX 2023-10-21

China manufacturer T Right Angle Gearbox for Agricultural Machinery with high quality

Product Description

SC Transmission T series first-stage spiral bevel gear steering box

high torque right angle gearbox, high rpm right angle gearbox, high speed right angle gearbox, high speed 90 degree gearbox, high-performance gears

One-stage spiral bevel gear transmission box, standardized, multi-variety, speed ratio of 1:1, 1.5:1, 2.5:1, 3:1, 4:1, 5:1 are the actual transmission ratio. The average efficiency is 98%. There are single axis, double horizontal axis, single vertical axis, double vertical axis optional.

Product Description

 

Technical data:
1. Power: 0.37-200 (KW)
2. Output Speed: 11-226RMP,
3. Torque: 400-56000 (N. M)
4. Transmission stage: Three stage

 

 

Product Parameters

1. MOQ: 1 set
2. Packing method: Polywood
3. Delivery lead time: 10-25 days
4. Price terms: FOB, CIF, EXW
5. Payment method: T/T, 30% in advance, 70% balance before delivery
6. Shipping port: HangZhou
7. OEM: We accept customized products as per your special requirement.
8. Xihu (West Lake) Dis.lines for the Selection: Usually we can select 1 machine which is suitable for you with some informations from you, such as ratio/motor speed/mounting dimension/ output torque etc.

 

input power 0.018-96kw
ratio 1-3
permissable torque 11-607N.M
mounting type:  footmounted
usage: change direction

Gearbox Parameters:

Models Input Power Ratio Max. Torque Weight(kg) Output Shaft Dia.(k6)
T2 0.014KW~1.79KW 1~2 11 2 Φ15
T4 0.026KW~4.94KW 1~2 31 10 Φ19
T6 0.037KW~14.9KW 1~3 94 21 Φ25
T7 0.042KW~22KW 1~3 139 32 Φ32
T8 0.064KW~45.6KW 1~3 199 49 Φ40
T10 0.11KW~65.3KW 1~3 288 78 Φ45
T12 0.188KW~96KW 1~3 607 124 Φ50
T16 0.40KW~163KW 1~3 1073 188 Φ60
T20 0.69KW~234KW 1~3 1943 297 Φ72
T25 1.4KW~335KW 1~3 3677 488 Φ85

Ratio: 1:1, 1.5:1, 2:1, 2.5:1, 3:1

Applications:
The products are widely applied in electricity, coal, cement, metallurgy, harbor, agriculture, shipping, lifting, environment protection, stage, logistic, weaving, paper making, light industry, plastics and other regions

1. We accept sample order.
2. We undertake the problems due to quality.
3. We supply detail answers about technical questions.
4. We are the manufacturer so we could supply the products as soon as possible.
5. At the instance of our dear customer, we can do the customized gear boxes for clients.

 

Company Profile

FAQ

Shipping

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Gear Shape: Bevel Gear
Step: Three-Step
Type: Planetary Gear Reducer
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

Coaxial and parallel shaft arrangements refer to the orientation of the input and output shafts in a planetary gearbox:

  • Coaxial Shaft Arrangement: In this arrangement, the input and output shafts are aligned along the same axis, with one shaft passing through the center of the other. This design results in a compact and space-efficient gearbox, making it suitable for applications with limited space. Coaxial planetary gearboxes are commonly used in scenarios where the gearbox needs to be integrated into a compact housing or enclosure.
  • Parallel Shaft Arrangement: In a parallel shaft arrangement, the input and output shafts are positioned parallel to each other but not on the same axis. Instead, they are offset from each other. This configuration allows for greater flexibility in designing the layout of the gearbox and the surrounding machinery. Parallel shaft planetary gearboxes are often used in applications where the spatial arrangement requires the input and output shafts to be positioned in different locations.

The choice between a coaxial and parallel shaft arrangement depends on factors such as available space, mechanical requirements, and the desired layout of the overall system. Coaxial arrangements are advantageous when space is limited, while parallel arrangements offer more design flexibility for accommodating various spatial constraints.

planetary gearbox

Recent Advancements in Planetary Gearbox Technology

Advancements in planetary gearbox technology have led to improved performance, efficiency, and durability. Here are some notable developments:

High-Efficiency Gearing: Manufacturers are using advanced materials and precision manufacturing techniques to create gears with optimized tooth profiles. This reduces friction and enhances overall efficiency, resulting in higher power transmission with lower energy losses.

Enhanced Lubrication: Innovative lubrication systems and high-performance lubricants are being employed to ensure consistent and reliable lubrication even in extreme conditions. This helps to reduce wear and extend the lifespan of the gearbox.

Compact Designs: Engineers are focusing on designing more compact and lightweight planetary gearboxes without compromising their performance. This is particularly important for applications with limited space and weight constraints.

Integrated Sensors: Planetary gearboxes are now being equipped with sensors and monitoring systems that provide real-time data on temperature, vibration, and other operating parameters. This allows for predictive maintenance and early detection of potential issues.

Smart Gearboxes: Some modern planetary gearboxes are equipped with smart features such as remote monitoring, adaptive control, and data analysis. These features contribute to more efficient operation and better integration with automation systems.

Advanced Materials: The use of high-strength and wear-resistant materials, such as advanced alloys and composites, improves the durability and load-carrying capacity of planetary gearboxes. This is particularly beneficial for heavy-duty and high-torque applications.

Customization and Simulation: Advanced simulation and modeling tools enable engineers to design and optimize planetary gearboxes for specific applications. This customization helps achieve the desired performance and reliability levels.

Noise and Vibration Reduction: Innovations in gear design and manufacturing techniques have led to quieter and smoother-running planetary gearboxes, making them suitable for applications where noise and vibration are concerns.

Environmental Considerations: With growing environmental awareness, manufacturers are developing more eco-friendly lubricants and materials for planetary gearboxes, reducing their ecological footprint.

Overall, recent advancements in planetary gearbox technology are aimed at enhancing efficiency, durability, and versatility to meet the evolving demands of various industries and applications.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

  • Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
  • Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
  • Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
  • Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
  • Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
  • Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China manufacturer T Right Angle Gearbox for Agricultural Machinery   with high quality China manufacturer T Right Angle Gearbox for Agricultural Machinery   with high quality
editor by CX 2023-10-19

China Standard T Right Angle Gearbox for Agricultural Machinery cycloidal gearbox

Product Description

SC Transmission T series first-stage spiral bevel gear steering box

high torque right angle gearbox, high rpm right angle gearbox, high speed right angle gearbox, high speed 90 degree gearbox, high-performance gears

One-stage spiral bevel gear transmission box, standardized, multi-variety, speed ratio of 1:1, 1.5:1, 2.5:1, 3:1, 4:1, 5:1 are the actual transmission ratio. The average efficiency is 98%. There are single axis, double horizontal axis, single vertical axis, double vertical axis optional.

Product Description

 

Technical data:
1. Power: 0.37-200 (KW)
2. Output Speed: 11-226RMP,
3. Torque: 400-56000 (N. M)
4. Transmission stage: Three stage

 

 

Product Parameters

1. MOQ: 1 set
2. Packing method: Polywood
3. Delivery lead time: 10-25 days
4. Price terms: FOB, CIF, EXW
5. Payment method: T/T, 30% in advance, 70% balance before delivery
6. Shipping port: HangZhou
7. OEM: We accept customized products as per your special requirement.
8. Xihu (West Lake) Dis.lines for the Selection: Usually we can select 1 machine which is suitable for you with some informations from you, such as ratio/motor speed/mounting dimension/ output torque etc.

 

input power 0.018-96kw
ratio 1-3
permissable torque 11-607N.M
mounting type:  footmounted
usage: change direction

Gearbox Parameters:

Models Input Power Ratio Max. Torque Weight(kg) Output Shaft Dia.(k6)
T2 0.014KW~1.79KW 1~2 11 2 Φ15
T4 0.026KW~4.94KW 1~2 31 10 Φ19
T6 0.037KW~14.9KW 1~3 94 21 Φ25
T7 0.042KW~22KW 1~3 139 32 Φ32
T8 0.064KW~45.6KW 1~3 199 49 Φ40
T10 0.11KW~65.3KW 1~3 288 78 Φ45
T12 0.188KW~96KW 1~3 607 124 Φ50
T16 0.40KW~163KW 1~3 1073 188 Φ60
T20 0.69KW~234KW 1~3 1943 297 Φ72
T25 1.4KW~335KW 1~3 3677 488 Φ85

Ratio: 1:1, 1.5:1, 2:1, 2.5:1, 3:1

Applications:
The products are widely applied in electricity, coal, cement, metallurgy, harbor, agriculture, shipping, lifting, environment protection, stage, logistic, weaving, paper making, light industry, plastics and other regions

1. We accept sample order.
2. We undertake the problems due to quality.
3. We supply detail answers about technical questions.
4. We are the manufacturer so we could supply the products as soon as possible.
5. At the instance of our dear customer, we can do the customized gear boxes for clients.

 

Company Profile

FAQ

Shipping

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Gear Shape: Bevel Gear
Step: Three-Step
Type: Planetary Gear Reducer
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:

Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.

Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.

Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.

Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.

Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.

Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.

Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.

To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.

planetary gearbox

Signs of Wear or Damage in Planetary Gearboxes and Recommended Service

Planetary gearboxes, like any mechanical component, can exhibit signs of wear or damage over time. Recognizing these signs is crucial for timely maintenance to prevent further issues. Here are some common signs of wear or damage in planetary gearboxes:

1. Unusual Noise: Excessive noise, grinding, or whining sounds during operation can indicate worn or misaligned gear teeth. Unusual noise is often a clear indicator that something is wrong within the gearbox.

2. Increased Vibration: Excessive vibration or shaking during operation can result from misalignment, damaged bearings, or worn gears. Vibration can lead to further damage if not addressed promptly.

3. Gear Tooth Wear: Inspect gear teeth for signs of wear, pitting, or chipping. These issues can result from improper lubrication, overload, or other operational factors. Damaged gear teeth can affect the gearbox’s efficiency and performance.

4. Oil Leakage: Leakage of gearbox oil or lubricant can indicate a faulty seal or gasket. Oil leakage not only leads to reduced lubrication but can also cause environmental contamination and further damage to the gearbox components.

5. Temperature Increase: A significant rise in operating temperature can suggest increased friction due to wear or inadequate lubrication. Monitoring temperature changes can help identify potential issues early.

6. Reduced Efficiency: If you notice a decrease in performance, such as decreased torque output or inconsistent speed, it could indicate internal damage to the gearbox components.

7. Abnormal Gear Ratios: If the output speed or torque does not match the expected gear ratio, it could be due to gear wear, misalignment, or other issues affecting the gear engagement.

8. Frequent Maintenance Intervals: If you find that you need to service the gearbox more frequently than usual, it could be a sign that the gearbox is experiencing excessive wear or damage.

When to Service: If any of the above signs are observed, it’s important to address them promptly. Regular maintenance checks are also recommended to detect potential issues early and prevent more significant problems. Scheduled maintenance should include inspections, lubrication checks, and replacement of worn or damaged components.

It’s advisable to consult the gearbox manufacturer’s guidelines for recommended service intervals and practices. Regular maintenance can extend the lifespan of the planetary gearbox and ensure it continues to operate efficiently and reliably.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

  • Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
  • Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
  • Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
  • Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
  • Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
  • Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China Standard T Right Angle Gearbox for Agricultural Machinery   cycloidal gearbox	China Standard T Right Angle Gearbox for Agricultural Machinery   cycloidal gearbox
editor by CX 2023-10-18

China best Planetary Gearbox Bgb9-2 for Financial Machinery Smart Home bevel gearbox

Product Description

MW Factory direct selling planetary gearbox BGB9-2 for financial machinery smart home

Product Description

Our Gearbox has many items for your choosing and we can produce as per your drawing or sample to meet your special request
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is low.
11. Parallel axis-bevel wheel speed-down motor.

Drawing

Company Profile

Company Information

HangZhou CZPT Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

 

Due to our CZPT in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

 

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

 

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

 

And, We only work for customers who pay more attention on quality!

 

 

Packing

Exhibition

Application: Mining Plant
Input Speed: 540
Applicable Industries: Hotels, Garment Shops, Building Material Shops
Transport Package: Standard Sea Worthy Packaging
Trademark: MW
Origin: Zhejiang, China
Customization:
Available

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Customized Request

planetary gearbox

Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes

Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:

Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.

High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.

Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.

Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.

High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.

Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.

Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.

Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.

Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.

Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.

In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.

planetary gearbox

Enhancing Wind Turbine System Performance with Planetary Gearboxes

Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:

1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.

2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.

3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.

4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.

5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.

6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.

7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.

8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.

Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China best Planetary Gearbox Bgb9-2 for Financial Machinery Smart Home   bevel gearbox	China best Planetary Gearbox Bgb9-2 for Financial Machinery Smart Home   bevel gearbox
editor by CX 2023-10-17