Tag Archives: right angle reducer

China Professional Right Angle RV Series Electric Speed Reducer Motor Servo Worm Gear Reducer gearbox drive shaft

Product Description

Why Choose Us

Product Details

Type

Worm Gear Speed Reducer/ gearbox

Model

WMRV 25/30/40/50/63/75/90/110/130/150/185

Ratio

7.5,10,15,20,25,30,40,50,60,80,100.

Color

Blue(RAL5571)/Silver grey (K9149) Or On Customer Request

Material

Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185)

Worm wheel: Aluminum Bronze or Tin Bronze

Worm shaft: 20CrMn Ti

Output Shaft: steel-45#

Packing

Carton, Honey Comb Carton, Wooden Case with wooden pallet
Warranty 1 Year
Input Power 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on.
Usages Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass.
IEC Flange IEC standard flange or on customer request
Lubricant Synthetic oil or worm gear oil

 

 

Company Profile

Exhibition

Customized Service

Certificate&Honor

Customer Comments

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.

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Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Samples:
US$ 25/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

How do gear reducers handle variations in input and output speeds?

Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.

The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.

The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.

Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.

In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.

China Professional Right Angle RV Series Electric Speed Reducer Motor Servo Worm Gear Reducer   gearbox drive shaft	China Professional Right Angle RV Series Electric Speed Reducer Motor Servo Worm Gear Reducer   gearbox drive shaft
editor by CX 2024-05-17

China Custom Pvfn90 Series Right Angle Planetary Gear Reducer for 1500W Servo Motor synchromesh gearbox

Product Description

PVFN90 Series Right Angle Planetary Gear Reducer For 1500W Servo Motor

The main transmission structure of planetary reducer is planetary gear, sun gear, internal gear ring and planetary carrier. Planetary gear reducer has the advantages of small volume, high transmission efficiency, wide deceleration range and high precision. It is widely used in the transmission system of servo motor, stepping motor, DC motor and other motors. Its function is to reduce speed, increase torque, reduce load and motor moment of inertia ratio on the premise of ensuring precision transmission.

Product Parameters

1.With bevel gear reversing mechanism,right angle steering output is realized;
2.Square flange output,standard size;
3.The input specification are complete and there are many choices;
4.Spur transmission ,single cantilever structurer,design simple,high cost performance;
5.Keyway can be opened in the force shaft;
6.stable operation,low noise;
7.Size range:60-120mm
8.Ratio range:3-100;
9.Backlash:8-16arcmin;
10.Support custom according to drawings or samples

Specifications PVFN60 PVFN90 PVFN120
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 450 1240
Max. Axial Load N 220 430 1000
Torsional Rigidity Nm/arcmin 1.8 4.85 11
Max.Input Speed rpm 8000 6000 6000
Rated Input Speed rpm 4000 3500 3500
Noise dB ≤58 ≤60 ≤65
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥92%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 1.73 12.78
4 Kg*cm2 0.46 1.73 12.78
5 Kg*cm2 0.46 1.73 12.78
7 Kg*cm2 0.41 1.42 11.38
10 Kg*cm2 0.41 1.42 11.38
L2 12 Kg*cm2 0.44 1.49 12.18
15 Kg*cm2 0.44 1.49 12.18
16 Kg*cm2 0.72 1.49 12.18
20 Kg*cm2 0.44 1.49 12.18
25 Kg*cm2 0.44 1.49 12.18
28 Kg*cm2 0.44 1.49 12.18
30 Kg*cm2 0.44 1.49 12.18
35 Kg*cm2 0.44 1.49 12.18
40 Kg*cm2 0.44 1.49 12.18
50 Kg*cm2 0.34 1.25 11.48
70 Kg*cm2 0.34 1.25 11.48
100 Kg*cm2 0.34 1.25 11.48
Technical Parameter Level Ratio   PVFN60 PVFN90 PVFN120
Rated Torque L1 3 Nm 27 96 161
4 Nm 40 122 210
5 Nm 40 122 210
7 Nm 34 95 170
10 Nm 16 56 86
L2 12 Nm 27 96 161
15 Nm 27 96 161
16 Nm 40 122 210
20 Nm 40 122 210
25 Nm 40 122 210
28 Nm 40 122 210
30 Nm 27 96 161
35 Nm 40 122 210
40 Nm 40 122 210
50 Nm 40 122 210
70 Nm 34 95 170
100 Nm 16 56 86
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 1.7 4.4 12
L2 kg 1.9 5 14

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

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Application: Motor, Machinery, Marine, Agricultural Machinery, Automation Equipment
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Samples:
US$ 178/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China Custom Pvfn90 Series Right Angle Planetary Gear Reducer for 1500W Servo Motor   synchromesh gearbox	China Custom Pvfn90 Series Right Angle Planetary Gear Reducer for 1500W Servo Motor   synchromesh gearbox
editor by CX 2024-04-10

China Professional Factory Price Electric Saf67 Series Helical Worm Gearbox Speed Reducer for Right Angle Transmission Geared Reduction Motors gearbox definition

Product Description

Product Parameters

 

Features of S series reducer

The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.

Detailed Photos

 

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Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Expansion
Gear Shape: Bevel Gear
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 150/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

How do gear reducers handle variations in input and output speeds?

Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.

The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.

The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.

Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.

In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.

China Professional Factory Price Electric Saf67 Series Helical Worm Gearbox Speed Reducer for Right Angle Transmission Geared Reduction Motors   gearbox definition		China Professional Factory Price Electric Saf67 Series Helical Worm Gearbox Speed Reducer for Right Angle Transmission Geared Reduction Motors   gearbox definition
editor by CX 2024-04-08

China factory Energy-Efficient Precision Right Angle Reducer with Helical Gears manufacturer

Product Description

 
 

Product Description

Product Parameters

Parameters Unit Level Reduction Ratio Flange Size Specification
042 060 090 120
Rated output torque T2n N.m 1 2   45 120 160
3 15 45 120 160
5   45 120 160
2 6   45 120 160
8   45 120 160
9 15 45 120 160
10   45 120 160
12 15 45 120 160
14   45 120 160
15 15 45 120 160
20   45 120 160
Breaking moment value T2b N.m 1,2 2~20 40 120 320 450
Rated input speed N1n rpm 1,2 2~20 2500 2500 2500 2500
Standard Backlash arcmin 1 3~5 0.5 0.5 0.5 0.5
2 6~20 2 2 2 2
Moment of inertia J1 kg.cm2 1 3~10 0.02 0.07 0.25 0.8
Efficiency η % 1 3~10 97%
Operating temperature ºC 1,2 2~20 -10~+90
Protection class IP 1,2 2~20 IP65
Weight kg 1 3~10 0.5 1.2 3.6 8

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear gearbox

What are the considerations for choosing the appropriate lubrication for gear reducers?

Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:

1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.

2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.

3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.

4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.

5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.

6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.

7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.

8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.

9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.

10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.

By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.

gear gearbox

How do gear reducers handle shock loads and sudden changes in torque?

Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.

1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.

2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.

3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.

4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.

5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.

6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.

By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China factory Energy-Efficient Precision Right Angle Reducer with Helical Gears   manufacturer China factory Energy-Efficient Precision Right Angle Reducer with Helical Gears   manufacturer
editor by CX 2024-03-04

China Custom 90 Degree Right Angle Spiral Bevel Gear Speed Reducer gearbox and motor

Product Description

 

Product Description

Standard and various, ratio 1:1,1.5:1,2:1,3:1, all are exact ratio.
When the ratio is not 1:1 and pinion shaft is input, so cross shaft is reduced output. When cross shaft
is input, the pinion shaft is increased output.
Spiral bevel gear, stable transmission, low noise level, small vibration and strong loading capacity.
Double input shaft is available.
Multiple output shaft is available.
Any mounting position is available.

Main applied for
Agriculture and food
Building and construction
Forest and paper
Metal processing
Chemical industry and environmental protection
 

Detailed Photos

 

 

Product Parameters

 

Housing material

Cast iron/Ductile iron

Housing hardness

HBS190-240

Gear material

20CrMnTi alloy steel

Surface hardness of gears

HRC58~62

Gear core hardness

HRC33~40

Input / Output shaft material

42CrMo alloy steel

Input / Output shaft hardness

HRC25~30

Machining precision of gears

Accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, etc.

Efficiency

98%

Noise (MAX)

60~68dB

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal

CHINAMFG — ZheJiang or other brands requested

 

Our Advantages

 

Packaging & Shipping

 

Company Profile

Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional
manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox ,
AC motor and relative spare parts, owns rich experience in this line for many years.

We are 1 direct factory, with advanced production equipment, the strong development team and
producing capacity to offer quality products for customers.

Our products widely served to various industries of Metallurgy, Chemicals, textile,medicine,wooden
etc. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…

Welcome to ask us any questions, good offer always for you for long term business.

FAQ

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

gear gearbox

Are there any disadvantages or limitations to using gear reducer systems?

While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:

1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.

2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.

3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.

4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.

5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.

6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.

7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.

8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.

Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

  • 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
  • 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
  • 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
  • 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
  • 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
  • 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
  • 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
  • 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
  • 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
  • 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China Custom 90 Degree Right Angle Spiral Bevel Gear Speed Reducer   gearbox and motor	China Custom 90 Degree Right Angle Spiral Bevel Gear Speed Reducer   gearbox and motor
editor by CX 2024-02-24

China supplier CZPT 30: 1 Ratio Wpa Series Right Angle Worm Gear Reducer with Great quality

Product Description

Product Description

AOKMAN 30:1 Ratio WPA Series Right Angle Worm Gear Reducer

Components:
1. Housing: Cast Iron
2. Gears: Worm Gears, 1 stage
3. Input Configurations:Solid Input Shaft,Motor Flange – IEC B5
4. Output Configurations:Solid Output Shaft,Hollow Output Shaft

Detailed Photos

Features:
1. Different variants, both input and output shafts can be mounted horizontally or vertically
2. Compact structure
3. Direct drive or indirect drive available
4. Output could be CHINAMFG shaft or hollow hole
Models & Variants:
WPA Series – Lower Input Shaft
WPS Series – Upper Input Shaft
WPDA Series – Lower Input Flange
WPDS Series – Upper Input Flange
WPO Series – Vertical Upward Output Shaft
WPX Series – Vertical Downward Output Shaft
WPDO Series – Vertical Upward Output Shaft, Input Flange
WPDX Series – Vertical Downward Output Shaft, Input Flange 

Product Parameters

Frame Size Center Distance Gear Ratio
WPA40 40

10/1, 15/1, 20/1, 25/1, 30/1, 40/1, 50/1, 60/1

WPA50 50
WPA60 60
WPA70 70
WPA80 80
WPA100 100
WPA120 120
WPA135 135
WPA147 147
WPA155 155
WPA175 175
WPA200 200

Packaging & Shipping

Company Profile

Our Advantages

Pre-sale services 1. Select equipment model.
  2.Design and manufacture products according to clients’ special requirement.
  3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
  2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
  2. Train the first-line operators.
  3.Take initiative to eliminate the trouble rapidly.
  4. Provide technical exchanging.

FAQ

1.What’s your package?
In wooden box packaging.
2.Are you a factory or trading company?
A.We are manufacturer in HangZhou China.
3.How long is your delivery time?
Generally within 30 working days, it is according to quantity.
4.Do you provide samples? Is it free or extra?
The samples can be provided, but the shipping cost and sample expense should be on buyer’s account.
5.What is your terms of payment ?
30% Advance payment by T/T after signing the contract.70% before delivery

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Function: Speed Reduction
Layout: Industry
Hardness: Hardened Tooth Surface
Installation: Industry
Step: Three-Step
Customization:
Available

|

Customized Request

gear gearbox

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

Are there variations in gear reducer designs for specific tasks and applications?

Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:

  • Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
  • Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
  • Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
  • Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
  • Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
  • Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.

Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.

Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.

China supplier CZPT 30: 1 Ratio Wpa Series Right Angle Worm Gear Reducer   with Great quality China supplier CZPT 30: 1 Ratio Wpa Series Right Angle Worm Gear Reducer   with Great quality
editor by CX 2024-02-06

China Custom Right Angle Grarbox 20: 1 Ration Planetary Gear Reducer for Motor Device gearbox drive shaft

Product Description

Right Angle Grarbox 1:20 Ration Planetary Gear Reducer for Motor Device

Characteristics
1.With bevel gear reversing mechanism,right angle steering output is realized’
2.Circycle output,threaded connection,standard size;
3.The input specifications are completes and there are many choices;
4.Spur transmission,single cantilever structure,design simple,high cost performance;
5.Keyway can be opened in the force shaft;
6.stable operation and low noise;
7.Size range:60-120mm;
8.Ratio range:3-100;
9.Precision range:8-16arcmin;
10.Support custom according to drawings or samples

Product Parameters

Specifications PVLN60 PVLN90 PVLN120
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 450 1240
Max. Axial Load N 220 430 1000
Torsional Rigidity Nm/arcmin 1.8 4.85 11
Max.Input Speed rpm 8000 6000 6000
Rated Input Speed rpm 4000 3500 3500
Noise dB ≤58 ≤60 ≤65
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥92%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 1.73 12.78
4 Kg*cm2 0.46 1.73 12.78
5 Kg*cm2 0.46 1.73 12.78
7 Kg*cm2 0.41 1.42 11.38
10 Kg*cm2 0.41 1.42 11.38
L2 12 Kg*cm2 0.44 1.49 12.18
15 Kg*cm2 0.44 1.49 12.18
16 Kg*cm2 0.72 1.49 12.18
20 Kg*cm2 0.44 1.49 12.18
25 Kg*cm2 0.44 1.49 12.18
28 Kg*cm2 0.44 1.49 12.18
30 Kg*cm2 0.44 1.49 12.18
35 Kg*cm2 0.44 1.49 12.18
40 Kg*cm2 0.44 1.49 12.18
50 Kg*cm2 0.34 1.25 11.48
70 Kg*cm2 0.34 1.25 11.48
100 Kg*cm2 0.34 1.25 11.48
Technical Parameter Level Ratio   PVLN60 PVLN90 PVLN120
Rated Torque L1 3 Nm 27 96 161
4 Nm 40 122 210
5 Nm 40 122 210
7 Nm 34 95 170
10 Nm 16 56 86
L2 12 Nm 27 96 161
15 Nm 27 96 161
16 Nm 40 122 210
20 Nm 40 122 210
25 Nm 40 122 210
28 Nm 40 122 210
30 Nm 27 96 161
35 Nm 40 122 210
40 Nm 40 122 210
50 Nm 40 122 210
70 Nm 34 95 170
100 Nm 16 56 86
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 1.7 4.4 12
L2 kg 1.9 5 14

Company Profile

Packaging & Shipping

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Automation Equipment
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step
Samples:
US$ 250/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

  • 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
  • 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
  • 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
  • 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
  • 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
  • 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
  • 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
  • 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
  • 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
  • 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China Custom Right Angle Grarbox 20: 1 Ration Planetary Gear Reducer for Motor Device   gearbox drive shaft	China Custom Right Angle Grarbox 20: 1 Ration Planetary Gear Reducer for Motor Device   gearbox drive shaft
editor by CX 2023-12-01

China Custom T-Type 90 Degree Right Angle Commutator Angle Reducer Spiral Bevel Gear Shaft Hole Output with Servo Motor Reducer sequential gearbox

Product Description

Product Parameters

 

T-type 90 degree right angle commutator angle reducer spiral bevel gear shaft hole output with servo motor reducer
Advantage:Pratt commutator is characterized by maintenance free, low noise, small volume, large torque, high precision, long service life, low back clearance, etc

 

Model Unit AT042A AT060A AT085A AT110A Ratios Steges
Rated output torque Nm   19.0 50.0 160.0 1 1-stages
4.5 25.0 60.0 140.0 2
6.0 16.5 60.0   3
4.0 12.0 40.0   5
4.7 26.0 60.0 140.0 6 2-stages
4.9 27.0 63.0 148.0 8
5.1 28.0 66.0 155.0 10
5.3 29.0 68.0 160.0 14
5.5 30.0 72.0 165.0 20
Fault stop torque Nm 32*Nominal torqute
Backlash arcmin ≤2 ≤2 ≤2 ≤3 P1 1-stages
≤6 ≤6 ≤6 ≤7 P2
≤5 ≤5 ≤5 ≤6 P1 2-stages
≤12 ≤12 ≤12 ≤14 P2
Rated input speed rpm 3000 3000 3000 2500    
Maximum input speed rpm 6000 6000 6000 5000
Noise dB ≤60 ≤62 ≤65 ≤68

Backlash arcmin <2 <2 <2 <2 P1 1-stages
<6 <6 <6 <6 P2
<5 <5 <5 <5 P1 2-stages
<12 <12 <12 <12 P2
  1. How do we know the product quality?

A1.We suggest you order samples. In addition, you can send an email to us for detailed photos to check if you can’t get enough information in the product page
2.Is this your final price? Can I have a discount?A2.Our price is ex factory.
A2.If you want a large quantity, we can give you a discount
3.Can we visit your factory?
A3.Yes, a warm welcome. Floor 3, Building 1, No. 12, Xihu (West Lake) Dis. Road, Wanjiang District, HangZhou City, Guangd

 

 
Authoritative certification
Reliable guarantee
company-HangZhou-PLT-Transmission-Equipment-Co-Ltd-.html
Product live shot

Essential details
Warranty:1 year, 1 Year
Applicable Industries:Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Retail, Construction works , packaging machine, automation line, equipment
Weight (KG):5
Customized support:OEM, ODM, OBM
Place of Origin:Xihu (West Lake) Dis. guan, China
Brand Name:SAIYA
Gearing Arrangement:
Output Torque:16.5-720 N.M
Input Speed:3000
Output Speed:4200RPM-7000RPM
Product name:Planetary Gearbox
Color:Silver and gold
Quality:High Level
Usage:Industrial Robot
Brand:PLANETX
Material:Metal
Noise:≤58-≤65
Lifetimes:20000h
Minimum operating temperature:-25ºC
Maximum operating temperature:+90ºC
Degree of protection:IP65
Lubrication method:Long term lubrication
Installation method:Any

Q: How to get a quick quote
A: Please provide the following information when contacting us

  1. Motor brand
  2. Motor model
  3. Motor dimension drawing
  4. What is the gear ratio

Q: How long is your delivery date
A: We all install it now, but it takes 3-5 days if it is not non-standard. Non standard 10-15 days, depending on the specific situation
Q:Do you provide samples, free or extra
A: A: You can reserve 1 first, and purchase it on demand

 

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Any
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: One
Customization:
Available

|

Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Enhancing Wind Turbine System Performance with Planetary Gearboxes

Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:

1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.

2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.

3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.

4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.

5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.

6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.

7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.

8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.

Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.

planetary gearbox

Design Principles and Functions of Planetary Gearboxes

Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:

  • Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
  • Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
  • Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
  • Function: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
  • Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
  • Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
  • Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
  • Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
  • Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.

Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.

China Custom T-Type 90 Degree Right Angle Commutator Angle Reducer Spiral Bevel Gear Shaft Hole Output with Servo Motor Reducer   sequential gearbox	China Custom T-Type 90 Degree Right Angle Commutator Angle Reducer Spiral Bevel Gear Shaft Hole Output with Servo Motor Reducer   sequential gearbox
editor by CX 2023-10-21

China Hot selling Best Angular Bevel Gear Boxes, 3 Shaft Miter Gear Box, 1 to 1 Right Angle Speed Reducer Price wholesaler

Product Description

We are professional best angular bevel gear boxes, 3 shaft miter gear box, 1 to 1 right angle speed reducer manufacturers and suppliers from China. All angular bevel gear boxes, 3 shaft miter gear box, 1 to 1 right angle speed reducer will be tested and inspection reports before products shipment.
 

JTP Series Cubic Bevel Gearbox

Jacton JTP series cubic bevel gearbox is also known as cubic right angle miter gearbox, cubic 90 degree bevel gearbox, cubic miter bevel gear box, or cubic spiral bevel gear reducers. JTP series cubic bevel gearbox is a right-angle shaft type gear box of spiral bevel gears for general applications with high transmission capacity, high performance and high efficiency. 1:1, 1.5:1, 2:1, 3:1, 4:1 and 5:1 gear ratios as standard. 2 way(one input 1 output), 3 way(one input 2 output, or 2 input 1 output), 4 way(two input 2 output) drive shafts as standard. CHINAMFG shaft as standard, customize hollow shaft or motor flange to bolt an IEC motor flange. Maximum torque 1299N.m. Maximum input and output speed 1450RPM. There are 8 models: JTP65 mini cubic bevel gearbox, JTP90 cubic bevel gearbox, JTP110 cubic bevel gearbox, JTP140 cubic bevel gearbox, JTP170 cubic bevel gearbox, JTP210 cubic bevel gearbox, JTP240 cubic bevel gearbox and JTP280 cubic bevel gearbox.

JTP65 Mini Cubic Bevel Gearbox
1. bevel gear ratio 1:1
2. CHINAMFG drive shafts diameter12mm
3. CHINAMFG input and output shaft shafts
4. 2 way, 3 way, 4 way gearbox
5. input power maximum 1.8Kw 
6. drive torque maximum 13.5Nm
7. maximum input 156567X3, registered Capital 500000CNY) is a leading manufacturer and supplier in China for screw jacks (mechanical actuators), bevel gearboxes, lifting systems, linear actuators, gearmotors and speed reducers, and others linear motion and power transmission products. We are Alibaba, Made-In-China and SGS (Serial NO.: QIP-ASI192186) audited manufacturer and supplier. We also have a strict quality system, with senior engineers, experienced skilled workers and practiced sales teams, we consistently provide the high quality equipments to meet the customers electro-mechanical actuation, lifting and positioning needs. CHINAMFG Industry guarantees quality, reliability, performance and value for today’s demanding industrial applications. 
Website 1: http://screw-jacks
Website 2:

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Installation: 90 Degree
Layout: Right Angle Drives
Gear Shape: Bevel Gear
Step: Single-Step
Type: Spiral Bevel Gearbox
Customization:
Available

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Customized Request

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China Hot selling Best Angular Bevel Gear Boxes, 3 Shaft Miter Gear Box, 1 to 1 Right Angle Speed Reducer Price   wholesaler China Hot selling Best Angular Bevel Gear Boxes, 3 Shaft Miter Gear Box, 1 to 1 Right Angle Speed Reducer Price   wholesaler
editor by CX 2023-10-12

China Custom Ep Series Planetary Gearbox Right Angle with Flange Mounted DC and AC Type in Line Power Transmission Reducer Good Price High Quality Industry Planetary Gearbox sequential gearbox

Product Description

EP Series Planetary Gearbox Right Angle With Flange Mounted DC And AC type In Line Power Transmission Reducer Good Price High Quality Industry Planetary Gearbox

The use of planetary gear drives in the field of power Transmission is the modern answer to the demand for Compactness constructive simplicity and product reliability.
The EP3 series planetary gearbox drives by Ever-Power Transmission Co., Ltd enjoy following features:
Output torque Range: 1 N.m
Transmissible Mechanical Power: up to 450 kW
Gear Ratios: i=3,3 … 9000
Gear Unit Versions: In line
Right angle (with a spiral bevel gear set)
Output Configuration:
Foot and flange mounted
Output shaft: CZPT with key, spline, spline hollow,
hollow with shrink disc
Input Configurations
Flanged axial piston hydraulic motors
Hydraulic orbit motors
IEC and Nema motor adaptors
Solid input shaft
Hydraulic Brake: Hydraulically released parking brake on request
Electric Brake: DC and AC type

Application of Planetary Gearbox

Planetary gearboxes are used in a wide variety of applications, including:

  • Automotive: Planetary gearboxes are used in automobiles to transmit power from the engine to the wheels. They are also used in electric vehicles to control the speed of the electric motor.
  • Aerospace: Planetary gearboxes are used in aircraft to control the speed of the propellers or fans. They are also used in spacecraft to control the speed of the rocket engines.
  • Construction: Planetary gearboxes are used in construction equipment such as excavators, cranes, and loaders to control the speed and torque of the machinery.
  • Manufacturing: Planetary gearboxes are used in manufacturing equipment such as conveyors, pumps, and turbines to control the speed and torque of the equipment.
  • Other applications: Planetary gearboxes can also be used in a variety of other applications, such as robotics, wind turbines, and electric vehicles.

Planetary gearboxes are an essential part of many machines and devices. They help to ensure that the rotating shafts operate smoothly and efficiently.

Here are some of the advantages of using planetary gearboxes:

  • Compact size: Planetary gearboxes are relatively compact, making them ideal for applications where space is limited.
  • High efficiency: Planetary gearboxes can be very efficient, which can save energy costs.
  • Low noise: Planetary gearboxes can be relatively quiet, making them ideal for applications where noise is a concern.
  • Long life: Planetary gearboxes can last for many years with proper maintenance.

Here are some of the disadvantages of using planetary gearboxes:

  • Cost: Planetary gearboxes can be more expensive than other types of mechanical devices.
  • Maintenance: Planetary gearboxes require periodic maintenance, such as lubrication and inspection.
  • Failure: Planetary gearboxes can fail, which can lead to downtime and repairs.

Overall, planetary gearboxes are a versatile and reliable type of mechanical device that can be used in a wide variety of applications. They offer a number of advantages over other types of mechanical devices, but they also have some disadvantages. The best type of planetary gearbox for a particular application will depend on the specific requirements of that application.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

planetary gearbox

Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes

The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:

  • Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
  • Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
  • Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
  • Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
  • Backlash: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
  • Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
  • Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
  • Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.

In summary, the design and profile of gear teeth play a crucial role in determining the efficiency of planetary gearboxes. Optimal tooth profiles, shapes, pressure angles, thicknesses, widths, surface finishes, and material selections all contribute to reducing friction, wear, and energy losses, resulting in improved overall efficiency.

planetary gearbox

Recent Advancements in Planetary Gearbox Technology

Advancements in planetary gearbox technology have led to improved performance, efficiency, and durability. Here are some notable developments:

High-Efficiency Gearing: Manufacturers are using advanced materials and precision manufacturing techniques to create gears with optimized tooth profiles. This reduces friction and enhances overall efficiency, resulting in higher power transmission with lower energy losses.

Enhanced Lubrication: Innovative lubrication systems and high-performance lubricants are being employed to ensure consistent and reliable lubrication even in extreme conditions. This helps to reduce wear and extend the lifespan of the gearbox.

Compact Designs: Engineers are focusing on designing more compact and lightweight planetary gearboxes without compromising their performance. This is particularly important for applications with limited space and weight constraints.

Integrated Sensors: Planetary gearboxes are now being equipped with sensors and monitoring systems that provide real-time data on temperature, vibration, and other operating parameters. This allows for predictive maintenance and early detection of potential issues.

Smart Gearboxes: Some modern planetary gearboxes are equipped with smart features such as remote monitoring, adaptive control, and data analysis. These features contribute to more efficient operation and better integration with automation systems.

Advanced Materials: The use of high-strength and wear-resistant materials, such as advanced alloys and composites, improves the durability and load-carrying capacity of planetary gearboxes. This is particularly beneficial for heavy-duty and high-torque applications.

Customization and Simulation: Advanced simulation and modeling tools enable engineers to design and optimize planetary gearboxes for specific applications. This customization helps achieve the desired performance and reliability levels.

Noise and Vibration Reduction: Innovations in gear design and manufacturing techniques have led to quieter and smoother-running planetary gearboxes, making them suitable for applications where noise and vibration are concerns.

Environmental Considerations: With growing environmental awareness, manufacturers are developing more eco-friendly lubricants and materials for planetary gearboxes, reducing their ecological footprint.

Overall, recent advancements in planetary gearbox technology are aimed at enhancing efficiency, durability, and versatility to meet the evolving demands of various industries and applications.

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

  • Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
  • Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
  • Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
  • Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
  • Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
  • Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
  • Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
  • Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
  • Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
  • Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
  • Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China Custom Ep Series Planetary Gearbox Right Angle with Flange Mounted DC and AC Type in Line Power Transmission Reducer Good Price High Quality Industry Planetary Gearbox   sequential gearbox	China Custom Ep Series Planetary Gearbox Right Angle with Flange Mounted DC and AC Type in Line Power Transmission Reducer Good Price High Quality Industry Planetary Gearbox   sequential gearbox
editor by CX 2023-09-13