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China Good quality Factory Price Simple Low Price 57 60 86 110 130 Series Planetary Reducer Gearbox Reducer Speed Gearbox automatic gearbox

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The reduction ratio is 1:3 1:4 1:5
1: 6 1:10 1:16 1:20 1:24 1:30 1:36 1:64 1:96 1:125 1:144 1:216 etc! Provide customized reducer and reduction ratio of other motor specifications! No matter the quantity, as long as you can provide the drawing, we can make it to order!
Keyway input, fixed more firmly and stably, no gap. The internal gear is made of high-grade “chromium” elements. Chromium element symbol Cr, silver white metal, belongs to VI B group in the periodic table. Chromium has atomic number of 24, atomic weight of 51.996, body centered cubic crystal, common valence of + 3, + 6 and + 2. In 1797, the French chemist L.N. vauquelin discovered a new element in Siberian red lead ore (chromite). The following year, the metal chromium was obtained by reduction with carbon. Because chromium can produce beautiful multicolored compounds, it is named chromium after the Greek word for color.

 

Model Reduction ratio
Level 1 Level 2 Level 3
57PX 4/5/6/10 16/20/24/30/36 64/96/144/216
60PX 3/4/6 10/16/24/36 64/96/144/216
80PX 3/4/5/6 10/12/16/20/24/30/36 52.8/64/96/144/216
86PX
110PX
130PX 64/96/144/216

 

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planetary gearbox

Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes

Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:

Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.

High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.

Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.

Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.

High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.

Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.

Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.

Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.

Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.

Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.

In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Installation: Vertical Type

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handleplanetary gearbox

Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance

The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:

Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.

Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.

Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.

Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.

Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.

Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.

Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.

heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China Good quality Factory Price Simple Low Price 57 60 86 110 130 Series Planetary Reducer Gearbox Reducer Speed Gearbox   automatic gearbox	China Good quality Factory Price Simple Low Price 57 60 86 110 130 Series Planetary Reducer Gearbox Reducer Speed Gearbox   automatic gearbox
editor by CX 2023-08-22

China Good quality Factory Price Simple Low Price 57 60 86 110 130 Series Planetary Reducer Gearbox Reducer Speed Gearbox near me supplier

Solution Description


Product overall performance

The reduction ratio is 1:3 1:4 1:five
1: 6 1:10 1:16 1:twenty 1:24 1:30 1:36 1:64 1:ninety six 1:a hundred twenty five 1:a hundred and forty four 1:216 and many others! Provide tailored reducer and reduction ratio of other motor specs! No matter the amount, as extended as you can supply the drawing, we can make it to get!
Keyway enter, set more firmly and stably, no gap. The internal gear is made of high-quality “chromium” elements. Chromium aspect image Cr, silver white steel, belongs to VI B group in the periodic desk. Chromium has atomic amount of 24, atomic weight of 51.996, physique centered cubic crystal, widespread valence of + 3, + 6 and + 2. In 1797, the French chemist L.N. vauquelin uncovered a new aspect in Siberian purple guide ore (chromite). The subsequent year, the steel chromium was received by reduction with carbon. Simply because chromium can produce lovely multicolored compounds, it is named chromium right after the Greek word for colour.

 

 

A Quick Overview of the Spur Gear and the Helical Planetary Gearbox

This post will offer a quick overview of the Spur gear and the helical planetary gearbox. To learn much more about the advantages of these gearboxes, go through on. Right here are a number of common employs for planetary gears. A planetary gearbox is employed in a lot of autos. Its performance makes it a well-liked option for tiny engines. Right here are a few illustrations. Each and every has its rewards and downsides. Let’s explore each a single.
planetarygearbox

helical planetary gearbox

In terms of value, the CZPT is an entry-level, highly dependable helical planetary gearbox. It is suited for purposes where space, excess weight, and torque reduction are of high concern. On the other hand, the X-Treme series is ideal for programs requiring high-acceleration, substantial-axial and radial masses, and higher-pace overall performance. This post will discuss the rewards of each and every kind of planetary gearbox.
A planetary gearbox’s traction-primarily based style is a variation of the stepped-earth layout. This variation relies on the compression of the factors of the stepped-world style. The resulting style avoids restrictive assembly conditions and timing marks. Compared to traditional gearboxes, compound planetary gears have a better transmission ratio, and they do so with an equivalent or more compact quantity. For example, a 2:1 ratio compound world would be utilised with a 50-ton ring gear, and the outcome would be the identical as a a hundred-ton ring equipment, but the planetary disks would be fifty percent the diameter.
The Helical planetary gearbox employs a few parts: an enter, an output, and a stationary placement. The standard design is hugely productive and transmits 97% of the enter electricity. There are a few major varieties of planetary gearboxes, each and every focusing on a different performance characteristic. The CZPT fundamental line is an outstanding spot to begin your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has several rewards. It is adaptable, light-weight, and effortless to preserve. Its composition brings together a sunlight gear and a world equipment. Its tooth are arranged in a way that they mesh with each other and the sunlight gear. It can also be utilized for stationary programs. The sun equipment retains the carrier stationary and rotates at the charge of -24/sixteen and -3/2, based on the quantity of enamel on each and every gear.
A helical planetary gearbox can lessen sounds. Its condition is also smaller, decreasing the dimension of the program. The helical gears are usually quieter and operate far more smoothly. The zero helix-angle gears, in contrast, have more compact measurements and larger torque density. This is a reward, but the latter also will increase the daily life of the system and is much less pricey. So, while the helical planetary gearbox has a lot of benefits, the latter is advised when space is constrained.
The helical gearbox is more efficient than the spur equipment, which is constrained by its absence of axial load ingredient. The helical gears, on the other hand, generate substantial axial forces in the gear mesh. They also show much more sliding at the details of tooth make contact with, introducing friction forces. As this sort of, the Helical planetary gearbox is the preferred selection in servo programs. If you might be searching for a gearbox to reduce noise and increase performance, Helical planetary gearboxes are the right option.
The principal distinctions among the two kinds of planetary gears can be discovered in the style of the two outer rings. The outer ring is also called the sunlight gear. The two gears mesh jointly in accordance to their own axes. The outer ring is the planetary gear’s carrier. Its excess weight is proportional to the part of the ring that is stationary. The carrier sets the gaps in between the two gears.
Helical gears have angled enamel and are best for applications with large loads. They are also really resilient and can transfer a large load. A standard Helical gearbox has two pairs of tooth, and this ensures clean transmission. In addition, the enhanced speak to ratio leads to reduce fluctuations in mesh stiffness, which indicates more load capability. In phrases of price tag, Helical planetary gears are the most affordable gearbox variety.
The outer ring equipment drives the internal ring equipment and surrounding planetary parts. A wheel drive planetary gearbox may possibly have as significantly as 332,000 N.m. torque. Another widespread variety of planetary gearbox is wheel generate. It is comparable to a hub, but the outer ring equipment drives the wheels and the solar gear. They are typically blended more than a housing to increase dimension. A single-stage Helical gears can be utilised in bicycles, even though a two-phase planetary gear method can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is challenging. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This research of the attainable design room of a Helical geartrain utilizes geometric layouts. The ring gear, sunshine, and ring gear have no result on the ratio of the planetary transmission. Nevertheless, helical geartrains are a good selection for several purposes.
planetarygearbox

Spur equipment planetary gearbox

The combination of planetary gears and spur gears in a transmission program is called a planetary or spur gearbox. Each the planetary gear and spur equipment have their very own traits and are utilised in different kinds of autos. They perform in a comparable way, but are built otherwise. Here are some crucial differences in between the two kinds of gears. Detailed beneath are some of the most important variances in between them:
Helical gears: As opposed to spur gears, helical gears create substantial axial forces in the gear mesh. They also function greater sliding speak to at the level of tooth get in touch with. The helix angle of a gearbox is normally in the assortment of fifteen to thirty degrees. The greater the helix angle, the a lot more axial forces will be transmitted. The axial pressure in a helical gearbox is greater than that of a spur equipment, which is the cause why helical gears are far more successful.
As you can see, the planetary gearhead has a lot of variants and applications. However, you need to consider care in selecting the variety of enamel for your planetary gear program. A 5:1 spur gear generate ratio, for case in point, means that the sunshine equipment demands to total five revolutions for each and every output provider revolution. To attain this, you’ll want to decide on a sun equipment with 24 enamel, or five mm for every single revolution. You are going to require to know the metric units of the planetary gearhead for it to be compatible with diverse sorts of equipment.
Another critical attribute of a planetary gearbox is that it isn’t going to call for all of the spur gears to rotate about the axis of the drive shaft. Rather, the spur gears’ internal tooth are fixed and the travel shaft is in the same route as the output shaft. If you decide on a planetary gearbox with fixed internal tooth, you will need to make sure that it has adequate lubrication.
The other substantial big difference in between a spur equipment and a planetary gearbox is the pitch. A planetary gearbox has a substantial pitch diameter, even though a spur gear has reduced pitch. A spur gear is in a position to handle increased torques, but is not as productive. In addition, its greater torque capacity is a massive disadvantage. Its performance is similar to that of a spur equipment, but it is considerably considerably less noisy.
Yet another big difference in between planetary and spur gear motors is their price. Planetary equipment motors have a tendency to be much more costly than spur equipment motors. But spur gears are cheaper to produce, as the gears them selves are scaled-down and simpler. Even so, planetary gear motors are much more successful and effective. They can take care of reduce torque purposes. But every single equipment carries a set load, restricting their torque. A spur equipment motor also has fewer internal frictions, so it is frequently suited for reduce torque applications.
An additional big difference between spur gears and planetary gears is their orientation. Solitary spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is manufactured of two sets of equipment wheels with the same orientation. This provides it the capacity to achieve concentricity.
Another variation in between spur gears and planetary gears is that a planetary equipment has an integer variety of teeth. This is essential because every gear have to mesh with a sunlight equipment or a ring equipment. Moreover, each planet should have a corresponding amount of enamel. For every planet to mesh with the sunshine, the teeth must have a certain length aside from the other. The spacing between planets also issues.
In addition to the measurement, the planetary gear method is also recognized as epicyclic gearing. A planetary gear technique has a sunlight equipment in the center, which serves as the enter gear. This equipment has at the very least a few driven gears. These gears have interaction with each and every other from the inside of and type an internal spur gear style. These gear sets are hugely tough and capable to adjust ratios. If preferred, a planetary equipment teach can be transformed to an additional ratio, therefore enhancing its efficiency.
One more important big difference among a spur gear and a planetary gearbox is the kind of tooth. A spur equipment has enamel that are parallel to the shaft, although a planetary equipment has enamel that are angled. This sort of equipment is most suitable for minimal-speed applications, in which torque is essential to move the actuation object. Spur gears also make noise and can injury equipment tooth because of to repeated collisions. A spur equipment can also slip, preventing torque from reaching the actuation object.

China Good quality Factory Price Simple Low Price 57 60 86 110 130 Series Planetary Reducer Gearbox Reducer Speed Gearbox     near me supplier China Good quality Factory Price Simple Low Price 57 60 86 110 130 Series Planetary Reducer Gearbox Reducer Speed Gearbox     near me supplier