Ürün Açıklaması
RV series Characteristics
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| Tip | Eski Tip | Çıkış Torku | Çıkış Mil Çapı | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Ekibimiz
Kalite Kontrol
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Paketleme
Teslimat
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| Başvuru: | Machinery, Agricultural Machinery |
|---|---|
| Sertlik: | Sertleştirilmiş Diş Yüzeyi |
| Kurulum: | 90 Degree |
| Düzen: | Expansion |
| Dişli Şekli: | Worm and Worm Wheel |
| Adım: | Çift Adım |
| Özelleştirme: |
Mevcut
| Özelleştirilmiş İstek |
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Dişli redüktörler konveyör sistemleri ve robotiklerin verimliliğini nasıl artırır?
Dişli redüktörler, hız, tork ve kontrolü optimize ederek hem konveyör sistemlerinin hem de robotik sistemlerin verimliliğini artırmada önemli bir rol oynar. İşte nasıl katkıda bulundukları:
Konveyör Sistemleri:
Konveyör sistemlerinde dişli redüktörler aşağıdaki şekillerde verimliliği artırır:
- Hız Kontrolü: Dişli redüktörler, konveyör bantlarının dönüş hızı üzerinde hassas kontrol sağlayarak, malzemelerin verimli üretim süreçleri için istenen hızda taşınmasını sağlar.
- Tork Ayarı: Dişli redüktörleri, dişli oranlarını ayarlayarak, değişen yükleri karşılamak için gerekli torku sağlar ve aşırı yüklenmeyi önleyerek enerji israfını en aza indirir.
- Ters İşlem: Dişli redüktörler, konveyör bantlarının çift yönlü düzgün hareket etmesini sağlayarak, ilave bileşenlere ihtiyaç duyulmadan yükleme, boşaltma ve dağıtım gibi görevlerin yapılmasını kolaylaştırır.
- Senkronizasyon: Dişli redüktörler, karmaşık sistemlerde birden fazla konveyör bandının senkronize hareketini sağlayarak malzeme akışını optimize eder ve sıkışmaları veya darboğazları en aza indirir.
Robotik:
Robotikte dişli redüktörleri aşağıdaki yollarla verimliliği artırır:
- Hassas Hareket: Dişli redüktörler, robot eklemlerinin ve kollarının hareketi üzerinde hassas kontrol sağlayarak nesnelerin doğru konumlandırılmasını ve manipüle edilmesini sağlar.
- Azaltılmış Atalet: Dişli redüktörler, robotik bileşenlerin maruz kaldığı ataleti azaltmaya yardımcı olarak enerji tasarrufu sağlarken daha hızlı ve daha duyarlı hareketler yapılmasına olanak tanır.
- Kompakt Tasarım: Dişli redüktörler, robotik sistemlerde çeşitli hareket profillerinin elde edilmesi için kompakt ve hafif bir çözüm sunarak, alan ve kaynakların verimli kullanılmasını sağlar.
- Tork Amplifikasyonu: Dişli redüktörler, motordan gelen torku artırarak robotların daha ağır yükleri kaldırabilmelerini ve daha fazla kuvvet gerektiren görevleri gerçekleştirebilmelerini sağlayarak genel yeteneklerini artırır.
Hassas hız kontrolü, tork ayarı ve güvenilir hareket iletimi sağlayarak dişli redüktörleri, konveyör sistemlerinin ve robotiklerin performansını optimize eder, verimliliği artırır, enerji tüketimini azaltır ve gelişmiş operasyonel yetenekler sunar.
How do gear reducers ensure efficient power transmission and motion control?
Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:
- 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
- 2. Tork Amplifikasyonu: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
- 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
- 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
- 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
- 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
- 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
- 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.
By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.
Are there variations in gear reducer designs for specific tasks and applications?
Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:
- Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
- Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
- Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
- Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
- Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
- Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.
Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.
Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.
editor by CX 2024-02-10
