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China factory Desboer NF100 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor car gearbox

Ürün Açıklaması

Ürün Açıklaması

NF100 SERIES planetary precision reducer series adopt the internal structure of the integrated design concept and processing technology and are equipped with high strength tapered roller bearings and angular contact bearing structure. They are characterised by high torque, high precision, high inertia and super durability. They are used in automotive production lines, truss manipulators, robotics, new energy production lines, photovoltaic equipment, machine tools and other related industries. Our products are manufactured using unique design and processing technology and high-end machining centres in Germany and Japan, and some imported equipment are manufactured using customised machining centres, meeting our production process and strict quality control and other standardised operations.
Product Name: High Precision Planetary Gearbox
Product Series:NF100 Series
Features:High torque,high precision,high inertia,high durability
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Avantajlarımız

High torque
High precision
High inertia
Super durability

Ayrıntılı Fotoğraflar

Ürün Parametreleri

Segment number Double segment
Oran i 15 20 25 30 35 40 45 50 60 70 80 90 100
Nominal çıkış torku Nm 190 270 310 290 280 240 210 310 290 280 240 210 210
Emergency stop torque Nm Three times of Maximum Output Torque
Anma giriş hızı Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash yay dakikası ≤3
Precision backlash yay dakikası ≤5
Standard backlash yay dakikası ≤7
Torsional rigidity Nm/arcmin 25
Max.bending moment Nm 9200
Max.axial force N 5820
Service life hr 30000(15000 under continuous operation)
Yeterlik % ≥94%
Ağırlık kg 8.1
Çalışma Sıcaklığı ºC -10ºC~+90ºC
Yağlama   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤63
Rotary inertia Kg·cm² 0.47 0.44

 

Uygulanabilir Endüstriler

 

                      Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery
 

                  Non  Standard  automation                                              Machine  Tool                                                       Printing   Equipment 

Başvuru: Motor, Madişli kutusu

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts dişli kutusu

    Dişli redüktörler konveyör sistemleri ve robotiklerin verimliliğini nasıl artırır?

    Dişli redüktörler, hız, tork ve kontrolü optimize ederek hem konveyör sistemlerinin hem de robotik sistemlerin verimliliğini artırmada önemli bir rol oynar. İşte nasıl katkıda bulundukları:

    Konveyör Sistemleri:

    Konveyör sistemlerinde dişli redüktörler aşağıdaki şekillerde verimliliği artırır:

    • Hız Kontrolü: Dişli redüktörler, konveyör bantlarının dönüş hızı üzerinde hassas kontrol sağlayarak, malzemelerin verimli üretim süreçleri için istenen hızda taşınmasını sağlar.
    • Tork Ayarı: Dişli redüktörleri, dişli oranlarını ayarlayarak, değişen yükleri karşılamak için gerekli torku sağlar ve aşırı yüklenmeyi önleyerek enerji israfını en aza indirir.
    • Ters İşlem: Dişli redüktörler, konveyör bantlarının çift yönlü düzgün hareket etmesini sağlayarak, ilave bileşenlere ihtiyaç duyulmadan yükleme, boşaltma ve dağıtım gibi görevlerin yapılmasını kolaylaştırır.
    • Senkronizasyon: Dişli redüktörler, karmaşık sistemlerde birden fazla konveyör bandının senkronize hareketini sağlayarak malzeme akışını optimize eder ve sıkışmaları veya darboğazları en aza indirir.

    Robotik:

    Robotikte dişli redüktörleri aşağıdaki yollarla verimliliği artırır:

    • Hassas Hareket: Dişli redüktörler, robot eklemlerinin ve kollarının hareketi üzerinde hassas kontrol sağlayarak nesnelerin doğru konumlandırılmasını ve manipüle edilmesini sağlar.
    • Azaltılmış Atalet: Dişli redüktörler, robotik bileşenlerin maruz kaldığı ataleti azaltmaya yardımcı olarak enerji tasarrufu sağlarken daha hızlı ve daha duyarlı hareketler yapılmasına olanak tanır.
    • Kompakt Tasarım: Dişli redüktörler, robotik sistemlerde çeşitli hareket profillerinin elde edilmesi için kompakt ve hafif bir çözüm sunarak, alan ve kaynakların verimli kullanılmasını sağlar.
    • Tork Amplifikasyonu: Dişli redüktörler, motordan gelen torku artırarak robotların daha ağır yükleri kaldırabilmelerini ve daha fazla kuvvet gerektiren görevleri gerçekleştirebilmelerini sağlayarak genel yeteneklerini artırır.

    Hassas hız kontrolü, tork ayarı ve güvenilir hareket iletimi sağlayarak dişli redüktörleri, konveyör sistemlerinin ve robotiklerin performansını optimize eder, verimliliği artırır, enerji tüketimini azaltır ve gelişmiş operasyonel yetenekler sunar.

    and fasteners to prevent loosening during operation, which can cause misalignment or component damage.

  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

chinery, Marine, Agricultural Machinery
Sertlik: Sertleştirilmiş Diş Yüzeyi
Kurulum: All Directions
Düzen: Plantery Gearbox
Dişli Şekli: Helical Tooth
Adım: Çift Adım
Özelleştirme:
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Özelleştirilmiş İstek

dişli kutusu

Are there variations in gear reducer designs for specific tasks and applications?

Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:

  • Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
  • Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
  • Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
  • Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
  • Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
  • Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.

Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.

Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.

China factory Desboer NF100 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor car gearbox China factory Desboer NF100 Series Double Segment Deck High Torque 95-1140 Helical Gear Planetary Reducer for Servo Motor car gearbox
editor by CX 2023-08-31

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