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Product Details
|
Tip |
Worm Gear Speed Reducer/ gearbox |
|
Model |
WMRV 25/30/40/50/63/75/90/110/130/150/185 |
|
Oran |
7.5,10,15,20,25,30,40,50,60,80,100. |
|
Color |
Blue(RAL5571)/Silver grey (K9149) Or On Customer Request |
|
Material |
Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185) |
|
Worm wheel: Aluminum Bronze or Tin Bronze |
|
| Worm shaft: 20CrMn Ti | |
|
Output Shaft: steel-45# |
|
|
Paketleme |
Carton, Honey Comb Carton, Wooden Case with wooden pallet |
| Garanti | 1 Yıl |
| Input Power | 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
| Usages | Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass. |
| IEC Flange | IEC standard flange or on customer request |
| Yağlayıcı | Synthetic oil or worm gear oil |
Şirket Profili
Exhibition
Customized Service
Certificate&Honor
Customer Comments
SSS
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.
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| Başvuru: | Motor, Makine, Tarım Makineleri |
|---|---|
| İşlev: | Distribution Power, Speed Changing, Speed Reduction, Speed Increase |
| Düzen: | Koaksiyel |
| Örnekler: |
US$ 25/Piece
1 Adet (Min.Sipariş) | Sipariş Örneği |
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| Özelleştirme: |
Mevcut
| Özelleştirilmiş İstek |
|---|
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Kargo Ücreti:
Birim başına tahmini yük. |
nakliye maliyeti ve tahmini teslimat süresi hakkında. |
|---|
| Ödeme yöntemi: |
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|---|---|
|
İlk Ödeme Tam Ödeme |
| Para birimi: | US$ |
|---|
| İade ve geri ödemeler: | Ürünleri teslim aldıktan sonra 30 gün içerisinde iade talebinde bulunabilirsiniz. |
|---|
How do gear reducers contribute to energy efficiency in machinery and equipment?
Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:
1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.
2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.
3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.
4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.
5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.
6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.
7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.
8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.
9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.
10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.
By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.
Redüktörler şok yükleri ve ani tork değişimlerini nasıl karşılar?
Dişli redüktörleri, zorlu çalışma koşullarında dayanıklılıklarını ve güvenilirliklerini artıran çeşitli mekanizmalar aracılığıyla şok yükleri ve ani tork değişimlerini karşılayacak şekilde tasarlanmıştır.
1. Sağlam Yapı: Dişli redüktörleri, yüksek mukavemetli malzemeler ve hassas üretim teknikleri kullanılarak üretilir. Bu sayede dişliler, yataklar ve diğer bileşenler, ani darbelere ve yüksek tork dalgalanmalarına deformasyon veya arıza olmadan dayanabilir.
2. Darbe Emici Özellikler: Bazı redüktör tasarımları, esnek kaplinler, elastomerik elemanlar veya burulma esnekliğine sahip dişli tasarımları gibi şok emici özellikler içerir. Bu özellikler, ani şokların veya tork artışlarının enerjisini sönümlemeye ve dağıtmaya yardımcı olarak tüm sistem üzerindeki etkiyi azaltır.
3. Tork Sınırlayıcılar: Şok yüklerinin yaygın olduğu uygulamalarda, dişli redüktörüne tork sınırlayıcılar entegre edilebilir. Bu cihazlar, belirli bir tork eşiği aşıldığında otomatik olarak devreden çıkar veya kayar, böylece dişlilerin ve diğer bileşenlerin hasar görmesi önlenir.
4. Aşırı Yük Koruması: Dişli redüktörleri, kesme pimleri veya tork sensörleri gibi aşırı yük koruma mekanizmalarıyla donatılabilir. Bu mekanizmalar aşırı torku algılar ve tahriki geçici olarak devre dışı bırakarak sistemin şoku emmesine veya ani tork değişimine uyum sağlamasına olanak tanır.
5. Uygun Yağlama: Şok yüklerini ve ani tork değişikliklerini yönetmek için yeterli yağlama şarttır. Yüksek kaliteli yağlayıcılar sürtünmeyi ve aşınmayı azaltarak dişli redüktörünün dinamik kuvvetlere dayanmasına ve sorunsuz çalışmasına yardımcı olur.
6. Dinamik Yük Dağılımı: Dişli redüktörleri, dinamik yükleri birden fazla dişli dişi arasında dağıtarak, lokalize gerilim yoğunlaşmalarının önlenmesine yardımcı olur. Bu özellik, ani tork değişikliklerine maruz kaldığında diş kırılması ve dişli hasarı riskini en aza indirir.
Bu tasarım özellikleri ve mekanizmaları bir araya getirildiğinde, dişli redüktörleri şok yükleri ve torktaki ani değişiklikleri etkili bir şekilde karşılayabilir ve çeşitli endüstriyel ve mekanik sistemlerin uzun ömürlü ve güvenilir olmasını sağlar.
Are there variations in gear reducer designs for specific tasks and applications?
Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:
- Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
- Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
- Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
- Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
- Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
- Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.
Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.
Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.
editor by CX 2024-05-17
