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China manufacturer Desboer Nfr180 Series Double Segment 90-Degree High-Precision Planetary Gearbox gearbox design

Ürün Açıklaması

Ürün Açıklaması

The output section of the NFR180 series planetary reducer is a round head, and the internal structure adopts an integrated design of the sun gear and the input shaft. The right-angle and specially adapted bearings of the product make it have the characteristics of high load, high precision, and low noise. NER180 series uses automation equipment, various packaging, printing, lithium batteries, LCD screens, manipulators, palletizers, woodworking, doors and windows, and other industries.

Product Name: High Precision Planetary Gearbox
Product Series: NFR180 Series
Features:High precision,high load,low noise
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Avantajlarımız

High Precision
High load
Low noise
Space saving
 

Ayrıntılı Fotoğraflar

 

 

Ürün Parametreleri

Segment number Single segment
Oran i 3 4 5 6 7 8 9 10 14 20
Nominal çıkış torku Nm 550 980 1140 1040 1040 950 850 850 1040 850
Emergency stop torque Nm Three times of Maximum Output Torque
Anma giriş hızı Rpm 3000
Max input speed Rpm 8000
Ultraprecise backlash yay dakikası ≤2
Precision backlash yay dakikası ≤4
Standard backlash yay dakikası ≤6
Torsional rigidity Nm/arcmin 145
Max.bending moment Nm 18000
Max.axial force N 19500
Service life hr 30000(15000 under continuous operation)
Yeterlik % ≥95%
Ağırlık kg 50
Çalışma Sıcaklığı ºC -10ºC~+90ºC
Yağlama   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤72
Rotary inertia Kg·cm² 68.9 65.6

Uygulanabilir Endüstriler

                      Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery

                    Non  Standard  automation                                             Machine  Tool                                                    Printing    Equipment 

planet dişli kutusu

Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations

Planetary gearboxes play a significant role in enhancing the efficiency of conveyor belts used in mining operations:

  • High Torque Capability: Planetary gearboxes are capable of providing high torque output, which is essential for handling heavy loads of mined materials on conveyor belts.
  • Kompakt Tasarım: The compact nature of planetary gearboxes allows them to be integrated into tight spaces, making them suitable for conveyor systems where space is limited.
  • Multi-Stage Design: Planetary gearboxes can achieve high gear ratios through multiple stages of gear reduction. This allows for efficient power transmission from the motor to the conveyor, reducing the load on the motor and increasing overall efficiency.
  • Load Distribution: Planetary gearboxes distribute the load across multiple planet gears, which helps in minimizing wear and ensuring longer lifespan of the gearbox.
  • Variable Speed Control: By using planetary gearboxes with variable speed capabilities, conveyor belts can be operated at different speeds to match the processing requirements, optimizing material handling and energy consumption.
  • Overload Protection: Some planetary gearboxes feature built-in overload protection mechanisms, safeguarding the gearbox and conveyor system from damage due to sudden increases in load.

Overall, planetary gearboxes enhance the efficiency, reliability, and performance of conveyor belts in mining operations by providing the necessary torque, compact design, and precise control needed to transport mined materials effectively.

Başvuru: Motor, Machinery, Marine, Agricultural Machinery
Sertlik: Sertleştirilmiş Diş Yüzeyi
Kurulum: All Direction
Düzen: Planet Dişli Kutusu
Dişli Şekli: Helical Gear
Adım: Single-Step
Özelleştirme:
Mevcut

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Özelleştirilmiş İstek

planet dişli kutusu

Planet Dişli Kutularının Verimli Endüstriyel Otomasyon ve Robotik Alanına Katkısı

Planet dişli kutuları, endüstriyel otomasyon ve robotik sistemlerinin verimliliğini artırmada birçok avantaj sunarak önemli bir rol oynar:

1. Kompakt Tasarım: Planet dişli kutuları yüksek güç yoğunluğu ve kompakt bir form faktörü sunar. Bu, alanın sınırlı olduğu ve bileşenlerin sıkı bir şekilde entegre edilmesi gereken robotik ve otomasyon alanlarında olmazsa olmazdır.

2. Yüksek Tork Yoğunluğu: Planet dişli kutuları, kompakt boyutlarına rağmen yüksek tork çıkışı sağlayabilir ve robotların ve otomasyon sistemlerinin ağır yükleri kaldırabilmesini ve zorlu görevleri verimli bir şekilde yerine getirebilmesini sağlar.

3. Hassasiyet ve Doğruluk: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Yedeklilik: Bazı planet dişli kutuları, birden fazla kademe ve yedekli konfigürasyonlara sahiptir. Bu, bir kademe arızalansa bile çalışmaya devam etmesini sağlayarak otomasyon sistemlerinin güvenilirliğini artıran yerleşik bir yedeklilik düzeyi sağlar.

5. Verimlilik: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivplanet dişli kutusu

Differences Between Inline and Right-Angle Planetary Gearbox Configurations

Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:

Inline Planetary Gearbox:

  • Configuration: In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.
  • Compactness: Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.
  • Efficiency: Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.
  • Output Speed and Torque: Inline gearboxes are better suited for applications that require higher output speeds and lower torque.
  • Applications: They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.

Right-Angle Planetary Gearbox:

  • Configuration: In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.
  • Space Flexibility: Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.
  • Torque Capacity: Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.
  • Applications: They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.
  • Efficiency: Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.

Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.

ered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Hız Kontrolü: Planet dişli kutuları, hassas hız kontrolü sağlayarak robotların ihtiyaç duydukları görevleri farklı hızlarda gerçekleştirmelerini sağlar. Bu esneklik, farklı hareket dinamikleri veya hız profilleri gerektiren görevler için olmazsa olmazdır.

7. Motor Yüklerinin Azaltılması: Planet dişli kutuları, dişli redüksiyonu sayesinde mekanik avantaj sağlayarak motor üzerindeki yükü azaltabilir. Bu sayede, performanstan ödün vermeden daha küçük ve daha verimli motorlar kullanılabilir.

8. Şok Emilimi: Planet dişli kutularındaki dişli dişlerinin doğal esnekliği, şok ve darbeleri emmeye yardımcı olarak sistem bileşenlerini korur ve dinamik ortamlarda sorunsuz çalışmayı sağlar.

9. Özelleştirme: Planet dişli kutuları, dişli oranları, çıkış konfigürasyonları ve montaj seçenekleri dahil olmak üzere belirli uygulama gereksinimlerine göre uyarlanabilir. Bu uyarlanabilirlik, çeşitli otomasyon ve robotik kurulumlarına optimum entegrasyon sağlar.

10. Bakım ve Dayanıklılık: Yüksek kaliteli planet dişli kutuları, dayanıklılık ve düşük bakım gereksinimleri için tasarlanmıştır. Bu, sürekli çalışma ve minimum kesinti süresinin önemli olduğu endüstriyel otomasyon ve robotikte özellikle önemlidir.

Genel olarak planet dişli kutuları, bu dinamik ve zorlu uygulamalar için gereken torku, hassasiyeti, kompaktlığı ve güvenilirliği sağlayarak endüstriyel otomasyon ve robotik sistemlerinin verimli çalışmasına önemli ölçüde katkıda bulunur.

China manufacturer Desboer Nfr180 Series Double Segment 90-Degree High-Precision Planetary Gearbox   gearbox design		China manufacturer Desboer Nfr180 Series Double Segment 90-Degree High-Precision Planetary Gearbox   gearbox design
editor by CX 2023-08-29

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