Ürün Açıklaması
China Factory Supply Helical Gearbox Geared Motor Speed Reducer
RF Series reducers are designed and manufactured on the basis of modular combination system.
Small size, light weight, large transmission torque, superior performance, stable operation, low noise, durable, can be installed in a variety of ways, can be matched with different types of motors, a wide range of applications. sewage treatment, chemical industry, pharmacy and other industries.
There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified and fine to meet different operating conditions, and the performance is superior.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It has stable transmission, low noise, and large bearing capacity. Low temperature rise, long service life. It is widely used in metallurgy,1. Features: small offset output, compact structure, maximum use of box space, use of integral casting box, good stiffness, can improve the strength of the shaft and bearing life.
1.Technical data:
| Product Name | China Factory Supply Helical Gearbox Geared Motor Speed Reducer |
| Power | 0.12KW~160KW |
| Torque | 1.4N · m ~ 36600N · m |
| Output speed | 0.06 ~ 1090r/min |
| Gear material | 20CrMnTi alloy steel |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Yeterlik | 95%~96% (depends on the transmission stage) |
| Bearing output mode | parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Ayrıntılı Fotoğraflar
Şirket Profili
< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< WORKSHOP
< QUALITY CONTROL
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Kurulum Talimatları
SSS
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Başvuru: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Sertlik: | Sertleştirilmiş Diş Yüzeyi |
| Kurulum: | Yatay Tip |
| Düzen: | Koaksiyel |
| Adım: | Three-Step |
| Colour: | Blue Silver Customerized |
| Özelleştirme: |
Mevcut
| Özelleştirilmiş İstek |
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What are the considerations for choosing the appropriate lubrication for gear reducers?
Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:
1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.
2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.
3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.
4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.
5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.
6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.
7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.
8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.
9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.
10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.
By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.
Redüktörler şok yükleri ve ani tork değişimlerini nasıl karşılar?
Dişli redüktörleri, zorlu çalışma koşullarında dayanıklılıklarını ve güvenilirliklerini artıran çeşitli mekanizmalar aracılığıyla şok yükleri ve ani tork değişimlerini karşılayacak şekilde tasarlanmıştır.
1. Sağlam Yapı: Dişli redüktörleri, yüksek mukavemetli malzemeler ve hassas üretim teknikleri kullanılarak üretilir. Bu sayede dişliler, yataklar ve diğer bileşenler, ani darbelere ve yüksek tork dalgalanmalarına deformasyon veya arıza olmadan dayanabilir.
2. Darbe Emici Özellikler: Bazı redüktör tasarımları, esnek kaplinler, elastomerik elemanlar veya burulma esnekliğine sahip dişli tasarımları gibi şok emici özellikler içerir. Bu özellikler, ani şokların veya tork artışlarının enerjisini sönümlemeye ve dağıtmaya yardımcı olarak tüm sistem üzerindeki etkiyi azaltır.
3. Tork Sınırlayıcılar: Şok yüklerinin yaygın olduğu uygulamalarda, dişli redüktörüne tork sınırlayıcılar entegre edilebilir. Bu cihazlar, belirli bir tork eşiği aşıldığında otomatik olarak devreden çıkar veya kayar, böylece dişlilerin ve diğer bileşenlerin hasar görmesi önlenir.
4. Aşırı Yük Koruması: Dişli redüktörleri, kesme pimleri veya tork sensörleri gibi aşırı yük koruma mekanizmalarıyla donatılabilir. Bu mekanizmalar aşırı torku algılar ve tahriki geçici olarak devre dışı bırakarak sistemin şoku emmesine veya ani tork değişimine uyum sağlamasına olanak tanır.
5. Uygun Yağlama: Şok yüklerini ve ani tork değişikliklerini yönetmek için yeterli yağlama şarttır. Yüksek kaliteli yağlayıcılar sürtünmeyi ve aşınmayı azaltarak dişli redüktörünün dinamik kuvvetlere dayanmasına ve sorunsuz çalışmasına yardımcı olur.
6. Dinamik Yük Dağılımı: Dişli redüktörleri, dinamik yükleri birden fazla dişli dişi arasında dağıtarak, lokalize gerilim yoğunlaşmalarının önlenmesine yardımcı olur. Bu özellik, ani tork değişikliklerine maruz kaldığında diş kırılması ve dişli hasarı riskini en aza indirir.
Bu tasarım özellikleri ve mekanizmaları bir araya getirildiğinde, dişli redüktörleri şok yükleri ve torktaki ani değişiklikleri etkili bir şekilde karşılayabilir ve çeşitli endüstriyel ve mekanik sistemlerin uzun ömürlü ve güvenilir olmasını sağlar.
What industries and machinery commonly utilize gear reducers?
Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:
- 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
- 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
- 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
- 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
- 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
- 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
- 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
- 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
- 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
- 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.
These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.
editor by CX 2024-02-12
