Ürün Açıklaması
Ürün Açıklaması
Product Features
High modular design, biomimetic surface with owned intellectual property right.
Adopt German worm hob to process the worm wheel.
With the special gear geometry, it gets high torque, efficiency and long life circle.
It can achieve the direct combination for 2 sets of gearbox.
Mounting mode: foot mounted, flange mounted, torque arm mounted.
Output shaft: CHINAMFG shaft, hollow shaft.
Main applied for
Chemical industry and environmental protection
Metal processing
Building and construction
Agriculture and food
Textile and leather
Forest and paper
Car washing machinery
Ayrıntılı Fotoğraflar
Ürün Parametreleri
Technical data:
|
Housing material |
Cast iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Gear material |
20CrMnTi alloy steel |
|
Surface hardness of gears |
HRC58°~62 ° |
|
Gear core hardness |
HRC33~40 |
|
Input / Output shaft material |
42CrMo alloy steel |
|
Input / Output shaft hardness |
HRC25~30 |
|
Machining precision of gears |
accurate grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat treatment |
tempering, cementiting, quenching, etc. |
|
Yeterlik |
94%~96% (depends on the transmission stage) |
|
Noise (MAX) |
60~68dB |
|
Temp. rise (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Tepki |
≤20Arcmin |
|
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
|
Brand of oil seal |
CHINAMFG — ZheJiang or other brands requested |
Avantajlarımız
Certifications
Packaging & Shipping
Şirket Profili
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare parts, owns rich experience in this line for many years.
We are 1 direct factory, with advanced production equipment, the strong development team and producing capacity to offer quality products for customers.
Our products widely served to various industries of Metallurgy, Chemicals, lifting,mining,Petroleum,textile,medicine,wooden etc. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any questions, good offer always for you for long term business.
SSS
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
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| Başvuru: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Sertlik: | Sertleştirilmiş Diş Yüzeyi |
| Kurulum: | 90 Degree |
| Düzen: | Koaksiyel |
| Dişli Şekli: | Worm Gear |
| Adım: | Single-Step |
What are the considerations for choosing the appropriate lubrication for gear reducers?
Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:
1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.
2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.
3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.
4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.
5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.
6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.
7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.
8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.
9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.
10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.
By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.
Dişli oranları dişli redüktörlerinin performansının iyileştirilmesinde nasıl bir rol oynar?
Dişli oranları, giriş ve çıkış hızları ile torkları arasındaki ilişkiyi belirleyerek dişli redüktörlerinin performansının optimize edilmesinde önemli bir rol oynar. Dişli oranı, birbirine geçen iki dişli arasındaki diş sayısının oranıdır ve dişli redüktörünün mekanik avantajını ve verimliliğini doğrudan etkiler.
1. Hız ve Tork Dönüşümü: Dişli oranları, dişli redüktörlerinin belirli bir uygulamanın ihtiyaçlarına göre dönme hızını ve torku dönüştürmesini sağlar. Uygun dişli oranları seçildiğinde, dişli redüktörleri torku artırırken hızı düşürebilir (hız azaltma) veya torku azaltırken hızı artırabilir (hız artırma).
2. Mekanik Avantaj: Dişli redüktörleri, mekanik avantaj sağlamak için dişli oranlarından yararlanır. Hız düşürme konfigürasyonlarında, daha yüksek bir dişli oranı daha büyük bir mekanik avantaj sağlayarak çıkış milinin daha düşük hızda daha yüksek tork sağlamasına olanak tanır. Bu, ağır makine veya konveyör sistemleri gibi daha fazla kuvvet veya tork gerektiren uygulamalar için faydalıdır.
3. Verimlilik: Optimum dişli oranları, dişli redüktörlerinde daha yüksek verimliliğe katkıda bulunur. Uygun dişli oranlarına sahip dişli redüktörleri, yükü birden fazla dişli dişine dağıtarak, her bir dişli dişindeki stresi ve aşınmayı en aza indirir ve böylece genel verimliliği artırır ve kullanım ömrünü uzatır.
4. Hız Eşleştirme: Dişli oranları, dişli redüktörlerinin giriş ve çıkış millerinin dönüş hızlarına uyum sağlamasını sağlar. Bu, konveyörler, robotik ve üretim süreçleri gibi hassas hız senkronizasyonunun gerekli olduğu uygulamalarda kritik öneme sahiptir.
Bir redüktör için dişli oranları seçilirken, istenen hız, tork, verimlilik ve mekanik avantaj gibi uygulamanın özel gereksinimlerinin göz önünde bulundurulması önemlidir. Doğru seçilmiş dişli oranları, çok çeşitli endüstriyel ve mekanik sistemlerde redüktörlerin genel performansını ve güvenilirliğini artırır.
How do gear reducers contribute to speed reduction and torque increase?
Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:
Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).
Hız Azaltma: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.
Tork Artışı: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.
By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.
editor by CX 2024-02-28
