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China Professional High Quality Vertical Mounted Big Power P Series Gear Speed Reducer Planetary Gearbox wholesaler

Product Description

P Series Planetary Gearbox/ Planetary Gear Box/ Speed Reducer

 

Product Parameters

 

Product Name

Best price of P series planetary gearbox for concrete mixer

Series

gear reducer

Application

Power Tranmission

Bearing

China Top brand HRB,LYC,ZWZ or other brands requested, CZPT

Used

industry machinery

 

Product Description

 

1.P series planetary gear reducer is widely used in metallurgy , mining, lifting and transport , electricity, energy , building
materials, light industry, transportation and other industrial sectors.

2. P series planetary gear involute planetary gear transmission , within a reasonable use, external gear , power split .

3. The planetary gear modular design changes can be combined according to customer requirements.

4.Carburized gears are used to obtain high- hard wear-resistant surface , all the heat treatment after grinding gear teeth ,
reduce noise , improve the overall efficiency and service life.

5. Hight quality gear reducer , small transmission ratio range , high efficiency, smooth operation, low noise adaptability and
other characteristics .

1.We manufacture and sell HB,XB,P, F, S,K,R series speed retarders and transmissions. 2.A variety of models are available. You are welcome to inquire.

3.We offer certifications:CO/PVOC/ FERI/SUNCAP/ISO 9001:2008

4.OEM service :logo,lable ,manual ,and packages

Detailed Photos

 

Our Advantages

 

 

 

 

Company Profile

Certifications

Packaging & Shipping

FAQ

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 100000/Piece
1 Piece(Min.Order)

|
Request Sample

planetarygearbox

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China Professional High Quality Vertical Mounted Big Power P Series Gear Speed Reducer Planetary Gearbox   wholesaler China Professional High Quality Vertical Mounted Big Power P Series Gear Speed Reducer Planetary Gearbox   wholesaler
editor by Dream 2024-05-09

China Hot selling ZD 3000rpm Vertical Type Out-diameter 42mm Planetary Gearbox For Packing Machine with Best Sales

Product Description

Model Selection

 

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Detailed Photos

Product Parameters

Other Related Products

Click here to find what you are looking for:

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

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Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation
Customization:
Available

|

Customized Request

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

Coaxial and parallel shaft arrangements refer to the orientation of the input and output shafts in a planetary gearbox:

  • Coaxial Shaft Arrangement: In this arrangement, the input and output shafts are aligned along the same axis, with one shaft passing through the center of the other. This design results in a compact and space-efficient gearbox, making it suitable for applications with limited space. Coaxial planetary gearboxes are commonly used in scenarios where the gearbox needs to be integrated into a compact housing or enclosure.
  • Parallel Shaft Arrangement: In a parallel shaft arrangement, the input and output shafts are positioned parallel to each other but not on the same axis. Instead, they are offset from each other. This configuration allows for greater flexibility in designing the layout of the gearbox and the surrounding machinery. Parallel shaft planetary gearboxes are often used in applications where the spatial arrangement requires the input and output shafts to be positioned in different locations.

The choice between a coaxial and parallel shaft arrangement depends on factors such as available space, mechanical requirements, and the desired layout of the overall system. Coaxial arrangements are advantageous when space is limited, while parallel arrangements offer more design flexibility for accommodating various spatial constraints.

planetary gearbox

Considerations for Selecting Size and Gear Materials in Planetary Gearboxes

Choosing the appropriate size and gear materials for a planetary gearbox is crucial for optimal performance and reliability. Here are the key considerations:

1. Load and Torque Requirements: Evaluate the anticipated load and torque that the gearbox will experience in the application. Select a gearbox size that can handle the maximum load without exceeding its capacity, ensuring reliable and durable operation.

2. Gear Ratio: Determine the required gear ratio to achieve the desired output speed and torque. Different gear ratios are achieved by varying the number of teeth on the gears. Select a gearbox with a suitable gear ratio for your application’s requirements.

3. Efficiency: Consider the efficiency of the gearbox, which is influenced by factors such as gear meshing, bearing losses, and lubrication. A higher efficiency gearbox minimizes energy losses and improves overall system performance.

4. Space Constraints: Evaluate the available space for installing the gearbox. Planetary gearboxes offer compact designs, but it’s essential to ensure that the selected size fits within the available area, especially in applications with limited space.

5. Material Selection: Choose suitable gear materials based on factors like load, speed, and operating conditions. High-quality materials, such as hardened steel or specialized alloys, enhance gear strength, durability, and resistance to wear and fatigue.

6. Lubrication: Proper lubrication is critical for reducing friction and wear in the gearbox. Consider the lubrication requirements of the selected gear materials and ensure the gearbox is designed for efficient lubricant distribution and maintenance.

7. Environmental Conditions: Assess the environmental conditions in which the gearbox will operate. Factors such as temperature, humidity, and exposure to contaminants can impact gear material performance. Choose materials that can withstand the operating environment.

8. Noise and Vibration: Gear material selection can influence noise and vibration levels. Some materials are more adept at dampening vibrations and reducing noise, which is essential for applications where quiet operation is crucial.

9. Cost: Consider the budget for the gearbox and balance the cost of materials, manufacturing, and performance requirements. While high-quality materials may increase initial costs, they can lead to longer gearbox lifespan and reduced maintenance expenses.

10. Manufacturer’s Recommendations: Consult with gearbox manufacturers or experts for guidance on selecting the appropriate size and gear materials. They can provide insights based on their experience and knowledge of various applications.

Ultimately, the proper selection of size and gear materials is vital for achieving reliable, efficient, and long-lasting performance in planetary gearboxes. Taking into account load, gear ratio, materials, lubrication, and other factors ensures the gearbox meets the specific needs of the application.

planetary gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

  • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
  • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
  • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
  • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
  • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

China Hot selling ZD 3000rpm Vertical Type Out-diameter 42mm Planetary Gearbox For Packing Machine   with Best Sales China Hot selling ZD 3000rpm Vertical Type Out-diameter 42mm Planetary Gearbox For Packing Machine   with Best Sales
editor by CX 2024-04-26

China high quality High Precision and Long Life Kmps/Kmp Gearbox for Roller Grinding Mill Vertical Mill Planetary Gearbox (kmps/kmp) gearbox and motor

Product Description

Vertical mill planetary gearbox(kmps/kmp)

Description:
Vertical Mill Drive
Bevel Planetary Gear Units
Types KMP and KMPS
On type KMPS, a helical gear stage (case hardened and ground) is fitted
between bevel and planetary gear set.

Features:
(1) Bevel gear stage, case hardened with Cyclo-Palloid HPG or ground gear teeth.
(2) Sun gear, case hardened and ground.
(3) Planet gears, case hardened and ground and supported in self-aligning roller bearings.
(4) Internal ring gear out of high-alloy quenched and tempered steel, teeth produced by hobbing or shaping.
(5) Load distribution by the self-aligning sun gear which is connected with the bevel gear shaft through a doublejointed gear coupling.
(6) One-piece planet carrier with shaft out of nodular graphite cast iron.
(7) Thrust load from the mill absorbed by tilting pad thrust bearing. (Description see pages 8 and 9).
(8) Connecting flange out of nodular graphite cast iron. Connection with planet carrier through interference fit, and on large gear units through an additional gear coupling. Assembly and disassembly by means of pressure oil system.
(9) Housing out of fabricated steel or nodular graphite cast iron, heavily ribbed, circular form; thus, passing on the thrust load equally and directly into the housing wall. CZPT housing, hence
no leakings.
(10) Shafts supported in rolling bearings; calculated service life at least 80 000 h.
(11) Input shaft and output flange sealed oil- and dustproof with wear resisting labyrinth seals.

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

Application:Loesche Raw Mill,roller grinding mill,cement mill etc

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Planetary
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Four-Step
Customization:
Available

|

Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

  • Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
  • Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
  • Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
  • Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
  • Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

Signs of Wear or Damage in Planetary Gearboxes and Recommended Service

Planetary gearboxes, like any mechanical component, can exhibit signs of wear or damage over time. Recognizing these signs is crucial for timely maintenance to prevent further issues. Here are some common signs of wear or damage in planetary gearboxes:

1. Unusual Noise: Excessive noise, grinding, or whining sounds during operation can indicate worn or misaligned gear teeth. Unusual noise is often a clear indicator that something is wrong within the gearbox.

2. Increased Vibration: Excessive vibration or shaking during operation can result from misalignment, damaged bearings, or worn gears. Vibration can lead to further damage if not addressed promptly.

3. Gear Tooth Wear: Inspect gear teeth for signs of wear, pitting, or chipping. These issues can result from improper lubrication, overload, or other operational factors. Damaged gear teeth can affect the gearbox’s efficiency and performance.

4. Oil Leakage: Leakage of gearbox oil or lubricant can indicate a faulty seal or gasket. Oil leakage not only leads to reduced lubrication but can also cause environmental contamination and further damage to the gearbox components.

5. Temperature Increase: A significant rise in operating temperature can suggest increased friction due to wear or inadequate lubrication. Monitoring temperature changes can help identify potential issues early.

6. Reduced Efficiency: If you notice a decrease in performance, such as decreased torque output or inconsistent speed, it could indicate internal damage to the gearbox components.

7. Abnormal Gear Ratios: If the output speed or torque does not match the expected gear ratio, it could be due to gear wear, misalignment, or other issues affecting the gear engagement.

8. Frequent Maintenance Intervals: If you find that you need to service the gearbox more frequently than usual, it could be a sign that the gearbox is experiencing excessive wear or damage.

When to Service: If any of the above signs are observed, it’s important to address them promptly. Regular maintenance checks are also recommended to detect potential issues early and prevent more significant problems. Scheduled maintenance should include inspections, lubrication checks, and replacement of worn or damaged components.

It’s advisable to consult the gearbox manufacturer’s guidelines for recommended service intervals and practices. Regular maintenance can extend the lifespan of the planetary gearbox and ensure it continues to operate efficiently and reliably.

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

  • Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
  • Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
  • Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
  • Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
  • Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
  • Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
  • Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
  • Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
  • Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
  • Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
  • Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China high quality High Precision and Long Life Kmps/Kmp Gearbox for Roller Grinding Mill Vertical Mill Planetary Gearbox (kmps/kmp)   gearbox and motor	China high quality High Precision and Long Life Kmps/Kmp Gearbox for Roller Grinding Mill Vertical Mill Planetary Gearbox (kmps/kmp)   gearbox and motor
editor by CX 2024-02-18

China Good quality Planetary Gear Reducer Right Angle Hollow Shaft Vertical Mill Gear Box Gearbox with Best Sales

Product Description

PROFESSIONAL MANUFACTURE
— SINCE 1995

Hydraulic Motor Planetary Gear Reducer right angle hollow shaft vertical mill gear box gearbox

Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light

industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.

Product Description

 

Adopts modular design, which can be changed and combined according to customer requirements;

Adopts involute planetary gear transmission, uses internal and external meshing and power splitting;

The gears are all treated by carburizing and quenching to obtain a high-hard wear-resistant surface.

After heat treatment, the gears are all ground, which reduces noise and improves the efficiency and service life of the whole machine.

Light weight, small volume, large transmission ratio range, high efficiency, stable operation, low noise and strong adaptability.

Product Parameters

 

Size

Type

Transmission Ratio

Type

Transmission Ratio

 

 

9/10/11/12/13/14/
15/16/17/18/19/20
/21/22/23/24/25/26
/27/28/29/30/31/
32/33/34

P2NA/P2NB/
P2NC/P2ND

25/28/31.5/40

P3NA/P3NB/P3NC/P3ND

140/160/180/
200/225/250/280

N=Coaxial

S=Helical gear

L=Bevel gear

K=Bevel-helical A=Hollow shaft with shrink disc

B=Solid shaft with parallel key

C=Hollow shaft with involute splines

D=Solid shaft with involute splines

P2SA/P2SB/
P2SC/P2SD

45/50/56/63
/71/80/90/100/
112/125

P3SA/P3SB/P3SC/P3SD

280/315/355/400
/450/500/560/630/
710/800/900

P2LA/P2LB/
P2LC/P2LD

31.5/40/45/50
/56/63/71/80
/90/100

P3KA/P3KB/P3KC/P3KD

560-4000

P2KA/P2KB/
P2KC/P2KD

112/125/140/160/
180/200/
225/250/320/360/
400/450/500/560

 

Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. 

Detailed Photos

Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.

In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.

 

Packaging & Shipping

 

Application

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Manufacturing Plant
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|

Order Sample

Planetary Gear Reducer vertical mill gear box gear
Customization:
Available

|

Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:

Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.

Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.

Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.

Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.

Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.

Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.

Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.

To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.

planetary gearbox

The Role of Lubrication and Cooling in Maintaining Planetary Gearbox Performance

Lubrication and cooling are essential factors in ensuring the optimal performance and longevity of planetary gearboxes. Here’s how they play a crucial role:

Lubrication: Proper lubrication is vital for reducing friction and wear between gear teeth and other moving components within the gearbox. It forms a protective layer that prevents metal-to-metal contact and minimizes heat generation. The lubricant also helps dissipate heat and contaminants, ensuring a smoother and quieter operation.

Using the right type of lubricant and maintaining the proper lubrication level are essential. Over time, lubricants may degrade due to factors like temperature, load, and operating conditions. Regular lubricant analysis and replacement help maintain optimal gearbox performance.

Cooling: Planetary gearboxes can generate significant heat during operation due to friction and power transmission. Excessive heat can lead to lubricant breakdown, reduced efficiency, and premature wear. Cooling mechanisms, such as cooling fans, fins, or external cooling systems, help dissipate heat and maintain a stable operating temperature.

Efficient cooling prevents overheating and ensures consistent lubricant properties, extending the life of the gearbox components. It’s particularly important in applications with high-speed or high-torque requirements.

Overall, proper lubrication and cooling practices are essential to prevent excessive wear, maintain efficient power transmission, and prolong the service life of planetary gearboxes. Regular maintenance and monitoring of lubrication quality and cooling effectiveness are key to ensuring the continued performance of these gearboxes.

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

  • Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
  • Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
  • Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
  • Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
  • Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
  • Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
  • Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
  • Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
  • Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
  • Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
  • Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China Good quality Planetary Gear Reducer Right Angle Hollow Shaft Vertical Mill Gear Box Gearbox   with Best Sales China Good quality Planetary Gear Reducer Right Angle Hollow Shaft Vertical Mill Gear Box Gearbox   with Best Sales
editor by CX 2023-09-11

China manufacturer High Performance Factory Customization Planetary Gear Reducer for Vertical Drilling gearbox assembly

Product Description

 

Planetary speed reducer
The planetary speed reducer & gearbox is a kind of transmission mechanism. It utilizes the speed transducer of the gearbox to reduce the turnover number of the motor to the required 1 and obtain a big torque. 

Planetary speed reducer applications
Planetary speed reducers & gearboxes have a lot of advantages, like small size, lightweight, high load capability, long service life, high reliability, low noise, large output torque, a wide range of speed ratio, high efficiency, and so on. Besides, the planetary speed reducers gearboxes are easy and convenient to install and suitable for AC/DC, hydraulic motors, etc.
planetary gearboxes are applicable to the lifting transport, engineering machinery, metallurgy, mining, petrochemicals, construction machinery, light and textile industry, medical equipment, instrument and gauge, automobile, ships, weapons, aerospace, and other industrial sectors.

Gear Reducer advantages:

1. High-speed ratio and high efficiency.
2. Compact structure, small volume.
3. Low running noise and low noise.
4. Reliable use, long life.
5. Reasonable design, convenient maintenance, easy decomposition, and installation.

Detailed Photos

 

max output torque N.M Max single wire rope pulling force N gear ratio brake torque N.m hydraulic motor input rotation speed Rpm weight(kgs)
3136 145mA3C0F231T. Our main products are mainly planetary gearboxes, including planetary winch speed reducers, planetary slewing speed reducers, planetary traveling speed reducers, weed mats, ground cover, and more. They are exported to Europe, Southeast Asia, Africa, North America, and South America.

Over 20 Years of Professional Experience

We have more than 20 years of export trading experience. Our factory covers about 10, 000sqm. It is convenient from our factory to HangZhou airport and HangZhou seaport. ZheJiang port is also not far from our factory.

Exporting to Europe, the US, Asia, and Other Areas

Our products are exported to many countries and regions, such as the USA, Italy, Mexico, Canada, Japan, Korea, Singapore, Philippines, India, Vietnam, Chile, Senegal and more. We can provide top services, better quality, competitive prices, and perfect after-sale services.

Quality Assurance

Being honest and sincere to each customer, keeping our promises to each customer, and being responsible for each customer is our principle of doing business. By controlling raw materials, we offer customers better quality and perfect after-sale service continuously. Every customer will be satisfied with our integrity!

certificates

workshop planetary winch gearbox packing
winch gearbox shipping to HangZhou port
our other planetary gearbox products

FAQ

1.are you trading company or manufactory?
we have our own factory,the company is our export department of our factory.but it is independent accounting unit from our factory and specilizes in exporting business.
2.what is your payment mode?
we can accept LC sight or 30% deposit,balance before shipment.or negotiation

After-sales Service: One Year-18 Months
Warranty: Offered Installation Technology Support
Type: Construction Winch
Driven Type: Hydraulic
Speed: Fast
Carrying Capacity: Weight Level
Samples:
US$ 2000/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

How do gear reducers handle shock loads and sudden changes in torque?

Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.

1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.

2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.

3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.

4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.

5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.

6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.

By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China manufacturer High Performance Factory Customization Planetary Gear Reducer for Vertical Drilling   gearbox assembly	China manufacturer High Performance Factory Customization Planetary Gear Reducer for Vertical Drilling   gearbox assembly
editor by CX 2023-09-06

China wholesaler Helical Bevel Gear Speed Reducer for Automatic Vertical Rotary Parking System gearbox assembly

Product Description

Company  Profiles

     
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motor and gearbox.
Since 1991, we have specialized in manufacturing a wide range of gear motor and gear box including:
 

 

  • helical gear motor
  • helical bevel gear motor
  • parallel shaft helical gear motor
  • helical worm gear motor
  • hoist drive
  • heavy-duty helical gearbox
  • heavy-duty helical bevel gearbox
  • gear motor for car parking system
  • sprial bevel gearbox

Product Description
 

DHTC series gear motor for car parking lifting system

The brake adopts flat spring-loaded electromagnetic brake.Its braking rate is 182%, and quick brake time is 0.03s to 0.05s. The fast brake locking value is less than 5cm.With the non-asbestos brake disc dry friction, the overall brake is equipped with titanium cover plate to prevent the damp brake from malfunctioning, which can keep working at full load all day. The input voltage of the fast brake rectifier is 270VAC 50/60Hz, the insulation withstand voltage is 1800VAC 50Hz 1min, and the service life is 1 million times.

The motor adopts aluminum alloy hot high-pressure casting, all copper wire copper enameled wire through deep dipping, insulation class F, protection class IP55, working system S1 operation, moisture-proof and dust-proof fully sealed. Suitable for outdoor working environment +80 ºC to -25 ºC, and not suitable for direct corrosion of objects, the motor power is more than 1.2 times the national standard value.

The special reducer (reduction motor) uses 20CrMnTi gear steel, which is carburized to ensure the hard tooth surface and strength, and is processed by CNC precision grinding to ensure the technical requirements of gear hardness and accuracy. Reducer load operation noise is less than 52dB (A), fully sealed and no oil leakage, maintenance-free and zero-fault design method is adopted, and the service life is 30 years.

Product Show

Product Specification

Package

Plastic bag + wooden carton

Certificate

FAQ

Q: Can you print other colors?
Yes. Customized color can be printed on the gear motor according to your requirements.
Q: Is that factory price?
Yes. We assure you all prices are based on factory.
Q:  What is the life span? what is the guarantee
The lifespan of gear motor can reach 5-20 years depending on different working conditions .The guarantee time is 1 year after delivery.
Q: What documents are available?
A full range documents including structural drawings, packing list, installation manual and relative certificates can be provided. Moreover, customs declaration is provided. We provide one-stop service for you. 
Q: Is it able to customized?
yes, we could re-design and produce the gear motor as your requirements if the quantity is large.

 

gear gearbox

What are the considerations for choosing the appropriate lubrication for gear reducers?

Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:

1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.

2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.

3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.

4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.

5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.

6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.

7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.

8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.

9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.

10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.

By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.

Application: Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Gear Shape: Bevel Gear
Step: Single-Step
Type: Gear Reducer

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China wholesaler Helical Bevel Gear Speed Reducer for Automatic Vertical Rotary Parking System   gearbox assembly	China wholesaler Helical Bevel Gear Speed Reducer for Automatic Vertical Rotary Parking System   gearbox assembly
editor by CX 2023-08-30

China Vertical Type Made In China precision electric motor planetary gear reducer Gearbox automatic planetary gearbox

Merchandise Description

Product Choice

 

ZD Leader has a extensive selection of micro motor generation strains in the business, which includes DC Motor, AC Motor, Brushless Motor, Planetary Equipment Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and so forth. By means of technical innovation and customization, we help you produce exceptional software programs and supply versatile remedies for numerous industrial automation scenarios.

• Product Selection
Our professional sales representive and technical crew will choose the right design and transmission remedies for your use count on your certain parameters.

• Drawing Ask for

If you require more item parameters, catalogues, CAD or 3D drawings, you should speak to us.
 

• On Your Want

We can modify normal items or personalize them to satisfy your certain demands.

Detailed Photographs

Merchandise Parameters

Other Associated Items

Click on listed here to find what you are looking for:

Organization Profile

 

FAQ

Q: What’re your main items?
A: We presently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box and so forth. You can examine the requirements for previously mentioned motors on our internet site and you can email us to advocate required motors for each your specification as well.

Q: How to select a ideal motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, pace, torque, motor dimensions, operating method of the motor, essential lifetime and sounds level etc, please do not wait to allow us know, then we can advise ideal motor per your ask for appropriately.

Q: Do you have a customized service for your standard motors?
A: Sure, we can customize per your request for the voltage, velocity, torque and shaft dimension/condition. If you need to have added wires/cables soldered on the terminal or need to insert connectors, or capacitors or EMC we can make it as well.

Q: Do you have an individual design support for motors?
A: Sure, we would like to design and style motors independently for our consumers, but it could require some mold creating cost and style demand.

Q: What’s your direct time?
A: Normally talking, our standard normal merchandise will need 15-30days, a bit lengthier for custom-made merchandise. But we are extremely flexible on the direct time, it will depend on the particular orders.

US $15-100
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation

###

Customization:
US $15-100
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation

###

Customization:

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
planetarygearbox

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China Vertical Type Made In China precision electric motor planetary gear reducer Gearbox     automatic planetary gearbox	China Vertical Type Made In China precision electric motor planetary gear reducer Gearbox     automatic planetary gearbox
editor by czh 2023-01-07

China high quality Direct Supply Coaxial Reducer with 42 Stepper Motor Gearbox Vertical Planetary Gear Boxes near me shop

Product Description

Direct Supply Coaxial Reducer With forty two Stepper Motor Gearbox Vertical Planetary Equipment Bins

Solution Description

Planetary gearbox is a kind of reducer with vast flexibility. The interior equipment adopts minimal carbon alloy steel carburizing quenching and grinding or nitriding method. Planetary gearbox has the qualities of small structure measurement, huge output torque, large velocity ratio, substantial efficiency, protected and reputable functionality, and so forth. The internal equipment of the planetary gearbox can be divided into spur gear and helical equipment. Buyers can select the right precision reducer according to the wants of the software.

Traits:
1.Tranquil operation:helical gears contribute to decrease vibration and noise.
2.Large precision:normal backlash is 3 arcmin,best for precision management.
3.Substantial rigidity & torque:higher rigidity&torque had been used integral ball bearings.
4.Adapter-bushing connection:can be attached to any motor all more than the planet.
5.No grease leakage:best dissolution making use of substantial viscosity anti-separation grease.
6.Maintenance-cost-free:no need to change the grease for the life of the device.can be connected in any placement.
7.Speed ratio selection:3-100
8.Precision variety:1-3arcmin(P1 degree)3-5arcmin(P2 level)
nine.Dimension variety:60-180mm

Parameters:
 

Design Choice:

 

Organization Profile

Newgear(China) Planetary Transmission Equipment Co.,Ltd is a sino German joint undertaking,and dependent in hamburg,Germany. CZPT has been centered on precision planetary equipment in the discipline because its inception. Now, it truly is a precision planetary transmission answers company,one of the couple of study and improvement,production,assembly,income and services in 1 company.

Packaging & Transport

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This post will supply a transient overview of the Spur gear and the helical planetary gearbox. To discover much more about the benefits of these gearboxes, study on. Right here are a few widespread makes use of for planetary gears. A planetary gearbox is employed in several vehicles. Its efficiency can make it a well-known selection for modest engines. Listed here are a few illustrations. Each and every has its advantages and downsides. Let’s explore each 1.
planetarygearbox

helical planetary gearbox

In conditions of price, the CZPT is an entry-degree, very dependable helical planetary gearbox. It is suited for programs in which place, excess weight, and torque reduction are of substantial worry. On the other hand, the X-Treme sequence is appropriate for apps requiring substantial-acceleration, high-axial and radial masses, and large-speed overall performance. This report will talk about the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-primarily based design is a variation of the stepped-earth style. This variation relies on the compression of the elements of the stepped-planet layout. The resulting style avoids restrictive assembly problems and timing marks. In contrast to typical gearboxes, compound planetary gears have a higher transmission ratio, and they do so with an equivalent or smaller sized volume. For illustration, a 2:1 ratio compound earth would be employed with a 50-ton ring equipment, and the outcome would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox makes use of a few components: an enter, an output, and a stationary placement. The fundamental product is very effective and transmits ninety seven% of the enter power. There are a few major sorts of planetary gearboxes, each concentrating on a different efficiency characteristic. The CZPT fundamental line is an outstanding area to start off your research into planetary gearboxes. In addition to its performance and versatility, this gearbox has a host of modular characteristics.
The Helical planetary gearbox has multiple benefits. It is versatile, light-weight, and straightforward to keep. Its structure combines a sunlight gear and a earth gear. Its enamel are organized in a way that they mesh with each other and the sunshine gear. It can also be employed for stationary applications. The sunlight equipment retains the provider stationary and rotates at the fee of -24/16 and -3/2, based on the amount of tooth on each equipment.
A helical planetary gearbox can reduce noise. Its shape is also more compact, reducing the measurement of the technique. The helical gears are typically quieter and operate a lot more easily. The zero helix-angle gears, in contrast, have more compact sizes and increased torque density. This is a gain, but the latter also will increase the existence of the technique and is considerably less expensive. So, although the helical planetary gearbox has several rewards, the latter is recommended when room is restricted.
The helical gearbox is more effective than the spur equipment, which is limited by its absence of axial load ingredient. The helical gears, on the other hand, produce significant axial forces in the gear mesh. They also show much more sliding at the details of tooth speak to, introducing friction forces. As these kinds of, the Helical planetary gearbox is the favored option in servo purposes. If you might be seeking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the appropriate option.
The principal variations amongst the two varieties of planetary gears can be identified in the layout of the two outer rings. The outer ring is also known as the sunlight gear. The two gears mesh with each other in accordance to their possess axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The provider sets the gaps amongst the two gears.
Helical gears have angled teeth and are perfect for apps with substantial hundreds. They are also really resilient and can transfer a substantial load. A common Helical gearbox has two pairs of tooth, and this guarantees easy transmission. In addition, the increased make contact with ratio prospects to reduce fluctuations in mesh stiffness, which indicates a lot more load ability. In conditions of value, Helical planetary gears are the most inexpensive gearbox variety.
The outer ring equipment drives the interior ring gear and bordering planetary parts. A wheel travel planetary gearbox might have as a lot as 332,000 N.m. torque. Another common kind of planetary gearbox is wheel travel. It is comparable to a hub, but the outer ring gear drives the wheels and the solar gear. They are frequently combined more than a housing to maximize measurement. 1-phase Helical gears can be employed in bicycles, while a two-phase planetary gear method can manage up to 113,000 N.m. torque.
The layout of a helical planetary geartrain is complex. It have to comply with a number of constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This examine of the possible layout room of a Helical geartrain uses geometric layouts. The ring gear, sunshine, and ring gear have no result on the ratio of the planetary transmission. However, helical geartrains are a great decision for several applications.
planetarygearbox

Spur equipment planetary gearbox

The blend of planetary gears and spur gears in a transmission method is known as a planetary or spur gearbox. Each the planetary gear and spur gear have their personal characteristics and are utilized in different sorts of automobiles. They operate in a comparable way, but are developed otherwise. Here are some critical variations among the two types of gears. Shown under are some of the most crucial variances among them:
Helical gears: As opposed to spur gears, helical gears create significant axial forces in the equipment mesh. They also feature increased sliding make contact with at the level of tooth get in touch with. The helix angle of a gearbox is usually in the selection of fifteen to thirty degrees. The greater the helix angle, the far more axial forces will be transmitted. The axial drive in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are a lot more productive.
As you can see, the planetary gearhead has several versions and purposes. Nonetheless, you need to consider care in choosing the amount of enamel for your planetary gear technique. A five:1 spur gear travel ratio, for example, signifies that the sun gear wants to full 5 revolutions for every output carrier revolution. To accomplish this, you will want to select a sun gear with 24 enamel, or 5 mm for each revolution. You will want to know the metric units of the planetary gearhead for it to be appropriate with distinct types of machines.
Another important characteristic of a planetary gearbox is that it will not demand all of the spur gears to rotate close to the axis of the drive shaft. Instead, the spur gears’ interior tooth are mounted and the push shaft is in the identical direction as the output shaft. If you pick a planetary gearbox with fastened inner enamel, you may require to make certain that it has ample lubrication.
The other considerable difference in between a spur equipment and a planetary gearbox is the pitch. A planetary gearbox has a substantial pitch diameter, while a spur gear has reduced pitch. A spur gear is in a position to manage higher torques, but just isn’t as successful. In addition, its greater torque capability is a massive drawback. Its effectiveness is equivalent to that of a spur equipment, but it is a lot significantly less noisy.
An additional distinction among planetary and spur gear motors is their cost. Planetary equipment motors have a tendency to be a lot more expensive than spur gear motors. But spur gears are less costly to produce, as the gears on their own are scaled-down and less complicated. Even so, planetary equipment motors are far more successful and strong. They can handle reduced torque purposes. But each and every gear carries a fixed load, limiting their torque. A spur equipment motor also has fewer interior frictions, so it is usually suited for reduce torque programs.
One more distinction among spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they are not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its enter shaft is also coaxial. In addition to this, a planetary gearbox is manufactured of two sets of gear wheels with the identical orientation. This provides it the capability to obtain concentricity.
Another distinction among spur gears and planetary gears is that a planetary gear has an integer amount of enamel. This is crucial due to the fact every gear need to mesh with a sun equipment or a ring equipment. In addition, every planet have to have a corresponding number of tooth. For each planet to mesh with the sun, the enamel should have a certain length apart from the other. The spacing amongst planets also matters.
Besides the dimension, the planetary gear system is also known as epicyclic gearing. A planetary equipment system has a sun gear in the centre, which serves as the input equipment. This equipment has at the very least three pushed gears. These gears engage with each and every other from the inside and kind an internal spur gear style. These gear sets are highly resilient and able to alter ratios. If preferred, a planetary gear train can be transformed to one more ratio, thereby enhancing its effectiveness.
An additional crucial variation among a spur gear and a planetary gearbox is the sort of enamel. A spur gear has teeth that are parallel to the shaft, even though a planetary gear has tooth that are angled. This kind of equipment is most ideal for low-pace apps, where torque is essential to shift the actuation item. Spur gears also produce sound and can injury equipment tooth because of to recurring collisions. A spur equipment can also slip, avoiding torque from achieving the actuation object.

China high quality Direct Supply Coaxial Reducer with 42 Stepper Motor Gearbox Vertical Planetary Gear Boxes     near me shop China high quality Direct Supply Coaxial Reducer with 42 Stepper Motor Gearbox Vertical Planetary Gear Boxes     near me shop

China manufacturer Wp Wpa Wpo Series Vertical Turbine Transmission Cast Iron 45# Steel Worm Gear Reducer Gearbox for Mining Industry with Best Sales

Product Description

WP WPA collection Vertical Turbine Transmission solid iron forty five# steel Worm Gear Reducer Gearbox for mining business

 

1. The extensive and thorough assortment of N series for industrial applications
2. Low-velocity shaft design: Cylindrical with crucial, splined, hollow with shrink disc or splined hollow shaft
three. Rigid and exact nodular solid iron casing
4. Minimal noise running, large producing quality regular
5. Large and reliable functionality, load ability and lower-velocity shaft bearing

 

 

You should click on below for much more kinds!
 

 

Our Providers

With all our actions DNV-ISO 9001, SGS -accredited, we stand for leading-top quality provider. Entrusting your gearboxes to the treatment of our Services.

Help shield your gearbox from wear and grinding, SGR gearbox converts torque reliably and effi­ciently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular style helical gear unit, worm gearbox, cycloidal gearbox and so forth to match your application and fulfill your needs. 

These functions enable a reliable and protected provider existence of over two hundred 000 operational hrs. 

Our consumers have been placing their CZPT in CZPT gear models given that 1997. Far more than 500 000 equipment models of our gearbox are in use reliably around the planet, in numerous circumstances below extremely severe circumstances.

 

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For much more reducers and mechanical add-ons, make sure you simply click listed here to view

 

 

 

 

The Fundamentals of a Planetary Gearbox

The simple model of a planetary gearbox is a hugely successful transmission that transmits nearly ninety per cent of the electrical power it receives. The simple planetary gearbox will come in 3 simple varieties: Inline, Helical, and Spur. Below, we will talk about the variations in between each and every of them and which one particular is better for your requirements. A planetary gearbox is an critical portion of any motor and may possibly be the best decision for your car.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that allows the transfer of energy. Its layout can make it stable and reliable, and the space and weight-conserving benefits make it a common option for a lot of programs. Planetary gearboxes have minimal inertia, large torque, and a broad range of reduction ratios, which make them a adaptable option for a lot of industries. To discover out a lot more about this sort of gearbox, read through about its design and requirements.
A planetary gearbox is composed of two parts: a sun gear (also named the central or enter gear), and two world gears (also referred to as outer gears). These gears are related to each other through a carrier. In buy to get the greatest efficiency from your gearbox, it’s critical to discover a design with the attributes and advantages needed for your application. Also, be certain to verify out the delivery time, global availability, and client provider of your picked constructor. A couple of constructors are faster than other individuals and have the potential to respond quickly, although other people can produce each and every solitary planetary gearbox out of inventory.
Whether or not you are employing an inline planetary gearbox for your car’s transmission, or you are constructing a new machine, it really is crucial to select the appropriate dimensions for your software. The most frequent ratio is 5:1, but an inline gearbox can be as high as one thousand:1! The torque variety is between 250-950 lb-in for steady torque, and up to 5800 lb-in for yield torque. Some organizations even offer custom made shafts if you need to have them to in shape a distinct application.
Inline planetary gearboxes have a large ratio of helical rotation and are useful for applications the place space is limited. Their low-backlash layout makes it possible for them to deal with large torques and substantial accelerations with out backlash. Even with their compact dimension, planetary equipment systems also have large solitary-stage reduction ratios, a feature that can make them ideal for a selection of industrial apps. They can also be related for substantial reduction ratios.
An inline planetary gearbox can be utilised in many programs, from modest instruments to weighty industrial machinery. Its simple style includes a few components: an enter equipment pair, an output equipment pair, and a stationary position. Some planetary gearbox patterns also incorporate extra gear sets that can provide a slight offset among enter and output. A planetary gearbox may possibly also have a number of bearings, which make the assembly far more sturdy and trustworthy.
Inline planetary gear reducers are typically employed in industrial settings to gradual down an electrical motor. They are in a position to multiply torque, which indicates they can lessen the input velocity to a level where the mechanical gadgets within the motor can function correctly. This sort of gear reducer also has a lower clearance, which tends to make it excellent for devices with substantial torque. Even so, you ought to think about the sum of torque required in your application just before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical program. The gears are related by joints to the carrier that holds the planets stationary. The sun equipment serves as an enter to the other gears, and the world gears rotate at a rate that relies upon on the variety of teeth in each and every gear. The ratio in between these gears is -Ns/Np, and the variety of enamel in the ring is N r, N s, and N p.
Yet another kind of planetary gearbox uses multiple helical axes to distribute the load. This design and style also provides higher stiffness and minimal backlash, which is critical for apps involving regular start off-cease cycles and rotational route modifications. It also characteristics a compact layout and low mass inertia. A helical planetary gearbox can be employed for a broad range of purposes. Outlined underneath are some of the advantages of helical gear technologies.
The simple design of a helical planetary gear is dependent on the principle of stepping planets. This principle eradicates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical condition can be modified to accomplish a increased transmission ratio in an equal or more compact volume. For instance, a fifty-T ring gear will produce the very same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a extensive selection of secondary attributes that are crucial to torque transmission. For instance, compact needle roller bearings are proper for a helical planetary gearbox due to the fact of their minimal-profile design and style and small area. However, a tapered roller bearing is better suited to handling high axial forces. In common, a helical planetary gearbox will have a larger effectiveness rate and reduced noise ranges.
A helical planetary gearbox will have a amount of elements that can range in dimensions and shape. They will consist of a sunlight gear and many planetary areas. The central sunshine equipment will get a low-torque input and will operate a number of external gears to increase the torque and velocity. This standard design of a planetary gearbox is hugely effective, transferring 97% of the electrical power input. There are a few main sorts of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a excellent illustration of an entry-degree helical planetary gearbox. It is really trustworthy and aimed at offering torque in tranquil apps with high precision. The Access sequence is another choice, which is created to meet the requirements of the minimal-backlash planetary gearbox market place. It attributes helical planetary gears with 5 to 8 arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is broadly employed in 3D printing. They are lightweight and can give a high equipment ratio. In addition to their reduced weight and high effectiveness, some men and women have put in them into 3D printers to boost the accuracy of their types. And in addition to 3D printing, helical gears are used in a lot of industrial programs. If you are thinking about acquiring one particular, you ought to know what the rewards are.
planetarygearbox

Spur planetary gearbox

There are numerous positive aspects to a spur planetary gearbox, from its compact design and style and minimal cost to its unmatched power transmission capacity for each unit quantity. Planetary gears have higher efficiency for each stage and can accomplish up to 95% effectiveness, based on the ratio. World gears are mounted on a joint provider, and the output rotation pace is slower than the drive rotation pace, which leads to improved torque. The greater the gear wheels, the more torque the device can make.
A spur planetary gearbox incorporates a number of other equipment sets that need to have helical enamel. These other equipment sets have to be helical, and the motor must be aligned with the driven elements. The spur gears are the most successful variety of planetary equipment, as their enamel are symmetrical, which means no axial forces are created. The big difference amongst a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a functional design and style with a spiral bevel gear that provides outstanding smoothness and peaceful procedure. This gearhead is circumstance-hardened and ground to boost its effectiveness. These gears can be bought in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox makes use of spur gears close to the circumference of the mechanism. The spur gears rotate in between gears that have inner and exterior enamel. Since of this, the angular velocity of the spur equipment differential carrier is the average of the ring gears and solar gears. A spur gearbox can also be considered a compound planetary equipment. It is normally employed for servo applications. In contrast to spur gears, helical planetary gears are less difficult to sustain and have reduce sounds amounts.
The most notable difference amongst a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur equipment head is considerably less sophisticated, but cannot deal with the exact same amount of load as a planetary gearhead. Each varieties can obtain the same backlash, but a planetary gearhead has better lubrication retention than a spur equipment. It can operate at higher speeds without having abnormal lubrication, even though a spur gear drive is a lot more productive at reduced speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is a lot of thousand to a single.
A planetary gearbox has a lot of purposes. Plastic equipment, products & personnel lifts, and equipment instruments are all primary examples of these varieties of gearing methods. Other industries that use these gears consist of wind turbines and sugar crystallizers, as effectively as steel and sugar mills. And of course, the use of planetary gears is not constrained to these industries. It is utilised in numerous distinct ways, which includes slewing drives, mill travel, and derrick & dockyard cranes

China manufacturer Wp Wpa Wpo Series Vertical Turbine Transmission Cast Iron 45# Steel Worm Gear Reducer Gearbox for Mining Industry     with Best SalesChina manufacturer Wp Wpa Wpo Series Vertical Turbine Transmission Cast Iron 45# Steel Worm Gear Reducer Gearbox for Mining Industry     with Best Sales

China factory Cycloidal Gearbox with Vertical F-Flange Mount near me factory

Product Description

Starshine Travel Cycloid Geared Motor Qualities

one. Attributes:
one. Smooth operating,lower noise equipment tooth needle much more engagement.
2. Cycloidal tooth profile gives a substantial contact ratio to withstand overload shocks
3. Compact dimensions: one ratio offered from 1/9 to 1/87, double stage up from 1/ninety nine to 1/7569 
four. Best for dynamic programs: regular commence-quit-reversing responsibilities satisfies for cyclo pace reducer considering that inertia is low
5. Minimize maintenance fees: large dependability, long lifestyle, minimal upkeep in contrast to conventional gearboxes
6. Inside parts replaceable with other brand names to make sure managing.

seven. Grease Lubricated & Oil Lubricated Designs Available
8. Output Shaft Rotation Course: One Reduction: Clockwise Rotation Double Reduction→ Counter Clockwise Rotation
9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max eighty five% Humidity, Beneath 1000m Altitude, Nicely Ventilated Atmosphere, Totally free of corrosive,        explosive gases, vapors and dust
10.Slow Velocity Shaft Path: Horizontal, Vertical Up & Down, CZPT Direction
eleven.Mounting Type: Foot Mount, Flange Mount & Vertical F-flange Mount,
12. Input Connection: Cyclo Integral Motor, Hollow Enter Shaft Adapter
13. CZPT Method With Pushed Machine: Coupling, Gears, Chain Sprocket Or Belt
fourteen. Cycloid reducer Ability Selection: .37kW ~ 11kW

two. Technological parameters

About Us

ZheJiang CZPT Co.,Ltd,the predecessor was a point out-owned armed forces CZPT company, was recognized in 1965. CZPT specializes in the total power transmission resolution for high-stop tools production industries primarily based on the goal of “System Solution, Application Style and Skilled Service”.
Starshine have a robust complex force with in excess of 350 employees at current, like over thirty engineering technicians, thirty top quality inspectors, covering an region of 80000 sq. meters and sorts of sophisticated processing equipment and tests equipments. We have a excellent basis for the industry software advancement and provider of large-end pace reducers & variators possessing to the provincial engineering technologies research middle,the lab of equipment speed reducers, and the foundation of CZPT R&D.

Our Group

Good quality Handle
Good quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

five. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

six. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
merchandise is a product inspection to determine the qualified products.

7. Certification.

Packing

Supply

 

A Transient Overview of the Spur Gear and the Helical Planetary Gearbox

This report will provide a transient overview of the Spur gear and the helical planetary gearbox. To discover far more about the rewards of these gearboxes, read on. Here are a handful of common utilizes for planetary gears. A planetary gearbox is utilized in several automobiles. Its performance can make it a well-liked choice for tiny engines. Here are three examples. Every single has its benefits and disadvantages. Let us investigate every a single.
planetarygearbox

helical planetary gearbox

In phrases of price tag, the CZPT is an entry-amount, very dependable helical planetary gearbox. It is suited for applications the place place, bodyweight, and torque reduction are of high issue. On the other hand, the X-Treme collection is ideal for programs requiring higher-acceleration, high-axial and radial masses, and substantial-pace efficiency. This post will discuss the advantages of each and every type of planetary gearbox.
A planetary gearbox’s traction-based layout is a variation of the stepped-earth design. This variation depends on the compression of the elements of the stepped-earth design and style. The ensuing style avoids restrictive assembly situations and timing marks. Compared to traditional gearboxes, compound planetary gears have a better transmission ratio, and they do so with an equal or smaller sized quantity. For example, a 2:1 ratio compound world would be employed with a 50-ton ring equipment, and the outcome would be the same as a a hundred-ton ring gear, but the planetary disks would be fifty percent the diameter.
The Helical planetary gearbox uses three elements: an enter, an output, and a stationary situation. The standard product is extremely efficient and transmits 97% of the enter electricity. There are three major varieties of planetary gearboxes, each focusing on a different functionality attribute. The CZPT standard line is an superb place to begin your study into planetary gearboxes. In addition to its performance and flexibility, this gearbox has a host of modular functions.
The Helical planetary gearbox has numerous rewards. It is versatile, light-weight, and effortless to maintain. Its framework combines a solar equipment and a planet equipment. Its enamel are organized in a way that they mesh with each and every other and the sunshine gear. It can also be employed for stationary applications. The sunshine equipment holds the provider stationary and rotates at the rate of -24/16 and -3/2, relying on the quantity of teeth on every single gear.
A helical planetary gearbox can lessen sound. Its condition is also smaller, decreasing the size of the program. The helical gears are usually quieter and run much more effortlessly. The zero helix-angle gears, in distinction, have scaled-down measurements and larger torque density. This is a benefit, but the latter also will increase the existence of the system and is less costly. So, whilst the helical planetary gearbox has numerous positive aspects, the latter is advised when place is constrained.
The helical gearbox is a lot more productive than the spur gear, which is minimal by its absence of axial load ingredient. The helical gears, on the other hand, generate significant axial forces in the equipment mesh. They also exhibit a lot more sliding at the factors of tooth speak to, incorporating friction forces. As this kind of, the Helical planetary gearbox is the chosen option in servo purposes. If you’re hunting for a gearbox to decrease noise and improve efficiency, Helical planetary gearboxes are the correct choice.
The principal variances in between the two kinds of planetary gears can be found in the design and style of the two outer rings. The outer ring is also called the sunlight equipment. The two gears mesh with each other according to their personal axes. The outer ring is the planetary gear’s carrier. Its fat is proportional to the part of the ring that is stationary. The provider sets the gaps among the two gears.
Helical gears have angled teeth and are best for apps with substantial hundreds. They are also extremely tough and can transfer a large load. A typical Helical gearbox has two pairs of enamel, and this ensures sleek transmission. In addition, the elevated get in touch with ratio prospects to reduce fluctuations in mesh stiffness, which means far more load capacity. In terms of cost, Helical planetary gears are the most inexpensive gearbox variety.
The outer ring equipment drives the internal ring gear and surrounding planetary components. A wheel travel planetary gearbox could have as considerably as 332,000 N.m. torque. Another typical variety of planetary gearbox is wheel push. It is equivalent to a hub, but the outer ring equipment drives the wheels and the sunlight gear. They are frequently combined in excess of a housing to increase dimensions. One-stage Helical gears can be utilised in bicycles, although a two-stage planetary gear technique can manage up to 113,000 N.m. torque.
The design of a helical planetary geartrain is challenging. It must comply with several constraints. These constraints relate to the geometrical connection of the planetary geartrains. This study of the achievable design room of a Helical geartrain utilizes geometric layouts. The ring gear, sunlight, and ring gear have no influence on the ratio of the planetary transmission. Nevertheless, helical geartrains are a good decision for numerous programs.
planetarygearbox

Spur equipment planetary gearbox

The blend of planetary gears and spur gears in a transmission method is named a planetary or spur gearbox. The two the planetary equipment and spur equipment have their own characteristics and are utilised in numerous varieties of automobiles. They operate in a similar way, but are built differently. Here are some essential distinctions amongst the two types of gears. Detailed beneath are some of the most critical variances in between them:
Helical gears: As opposed to spur gears, helical gears make considerable axial forces in the equipment mesh. They also characteristic higher sliding get in touch with at the point of tooth get in touch with. The helix angle of a gearbox is normally in the selection of 15 to thirty degrees. The higher the helix angle, the a lot more axial forces will be transmitted. The axial pressure in a helical gearbox is greater than that of a spur gear, which is the purpose why helical gears are much more productive.
As you can see, the planetary gearhead has numerous variants and applications. Nevertheless, you must just take treatment in deciding on the variety of tooth for your planetary equipment program. A 5:1 spur equipment push ratio, for case in point, implies that the sunlight gear requirements to total five revolutions for every single output provider revolution. To accomplish this, you may want to select a sun equipment with 24 teeth, or 5 mm for each revolution. You will want to know the metric models of the planetary gearhead for it to be appropriate with diverse varieties of equipment.
Another important function of a planetary gearbox is that it does not demand all of the spur gears to rotate all around the axis of the generate shaft. Alternatively, the spur gears’ internal enamel are mounted and the travel shaft is in the same path as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you may need to have to make positive that it has ample lubrication.
The other significant big difference amongst a spur equipment and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, even though a spur gear has minimal pitch. A spur equipment is capable to deal with higher torques, but is not as effective. In addition, its larger torque capacity is a big downside. Its effectiveness is equivalent to that of a spur equipment, but it is a lot less noisy.
Another big difference amongst planetary and spur gear motors is their value. Planetary gear motors have a tendency to be far more high-priced than spur equipment motors. But spur gears are cheaper to generate, as the gears on their own are scaled-down and simpler. Nonetheless, planetary equipment motors are far more productive and powerful. They can deal with reduced torque programs. But every single equipment carries a fixed load, restricting their torque. A spur equipment motor also has less interior frictions, so it is often suited for lower torque applications.
Yet another big difference amongst spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, indicating its input shaft is also coaxial. In addition to this, a planetary gearbox is produced of two sets of gear wheels with the identical orientation. This gives it the ability to achieve concentricity.
Yet another variation between spur gears and planetary gears is that a planetary equipment has an integer amount of enamel. This is essential simply because every single equipment need to mesh with a sun gear or a ring equipment. Furthermore, every planet should have a corresponding variety of tooth. For each planet to mesh with the sunshine, the tooth must have a specified length aside from the other. The spacing in between planets also issues.
Besides the size, the planetary equipment system is also identified as epicyclic gearing. A planetary gear program has a sunshine equipment in the center, which serves as the enter equipment. This equipment has at least 3 pushed gears. These gears engage with each other from the within and type an internal spur gear design and style. These gear sets are highly sturdy and ready to adjust ratios. If desired, a planetary gear practice can be transformed to another ratio, thereby improving its effectiveness.
One more crucial big difference among a spur equipment and a planetary gearbox is the type of teeth. A spur equipment has teeth that are parallel to the shaft, even though a planetary gear has tooth that are angled. This sort of equipment is most suited for reduced-velocity apps, exactly where torque is essential to transfer the actuation item. Spur gears also generate sounds and can harm equipment teeth owing to repeated collisions. A spur gear can also slip, protecting against torque from reaching the actuation object.

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